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Home » Products » Vial Liquid Filling Machine » Four Needle Vial Filling Machine

Four Needle Vial Filling Machine

Four Needle Vial Filling Machine
Four Needle Vial Filling Machine
Product Code : VFL
Brand Name : Adinath
Product Description

We are the well-known manufacturer and supplier in the domain, engaged in offering excellent quality Four Needle Vial Filling Machine that is commonly used for filling liquids in vials and bottles at pharma and chemical industries. Under visionary guidance of our skilled professionals, this filling machine is manufactured by utilizing premium quality raw materials and the latest technology in adherence with the set market standards. Moreover, our offered Four Needle Vial Filling Machine is made available in various designs and technical specifications at pocket-friendly prices.

Features:

  • Optimum functionality

  • Hassle free performance

  • Low power consumption

  • Long service life

  • Suitable for the filling Volume of 2ml to 250ml.

  • Piston pump/Peristaltic pump aseptic filling.

  • Filling accuracy of +/-1%.

  • No cross contamination.

  • Easy to validate filling system for small/large batch production.

  • All Contact Parts Made from Stainless Steel 316L & framework by Stainless Steel 304.

  • Variable A.C. frequency drive for speed adjustment.

  • Digital Vial Counter for counting production output.

  • In-feed Turn Table/ Unscrambler for automatic feeding of objects.

  • On-line Mechanism.

  • No Vial - No Filling‚ System.

  • No Vial - Machine Stop‚ System.

  • IQ/OQ documentation can be provided.

  • PLC system with Graphical User Interface. (Optional)

Process Operation :

The incoming dry vial (sterilized & siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.


The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of Stainless Steel 316L construction and both, glass as well as Stainless Steel syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ''No Vial-No Filling'' operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers six vials together on conveyor for rubber stoppering operation.


Stoppering unit consist of Starwheel, Vibrator unit and Bowl. The sterilized and siliconised rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it will pick up the rubber stopper from the exit end of the chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded.


ADINATH INTERNATIONAL

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