An Octagonal Blender is an efficient and versatile industrial mixing machine designed for the homogeneous blending and lubrication of dry granules and powders, particularly in pharmaceutical, food, chemical, cosmetic, nutraceutical, and related industries. Its octagonal-shaped container—featuring a rectangular central body with polygonal frustum ends and internal baffles—promotes tumbling motion that allows granules to flow from multiple directions, achieving uniform mixing at low RPM.
Octagonal Blender Video
Key Features and Operation
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Design and Capacity: The blender processes larger volumes while occupying less space than V-shaped or double cone blenders. It includes a dust-free bin or vacuum charging system, mirror-polished interior for easy cleaning, and a discharge butterfly valve. Capacities range from lab-scale to industrial.
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Mixing Process: Fill about two-thirds of the volume for optimal results. The low-speed rotation ensures minimal shear, making it ideal for crystalline or granular materials like those used in tablet granulation or lubrication. Blending time is typically 10–30 minutes, with safety features like interlocks and guards.
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Advantages: Lower power consumption, balanced operation even at high capacities, quick disassembly for maintenance, and suitability for free-flowing powders requiring low shearing force. It outperforms other blenders in homogeneity for certain materials due to the eight-sided geometry.
Applications
Primarily used for dry mixing in pharmaceuticals, but also in food processing, chemicals, ceramics, pesticides, and plastics. Contact parts are often SS 304/316 for hygiene and corrosion resistance, with options like flameproof motors or PLC controls.
Salient Features of Octagonal Blender Machine
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Compact cGMP model.
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In octagonal blender mixer, material is managed via a vacuum charging system or bin charging. (optional)
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The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality.
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Simple design requires minimum maintenance.
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General structure & safety guards made out of mild steel & colored in Standard Model and made out of SS 304 & polished to the matt finish in cGMP Model.
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Maximum care has been taken to ensure safe operation of the unit.
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Manual rotating facility with hand wheel for inching.
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Bigger size batch at low power consumption
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Suitable for dry mixing of products in granule form.
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Easy for loading and unloading of material.
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Easy for cleaning.
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All contact parts are made out of SS 304 / SS 316 or SS 316 L quality material, as per customer requirement.
Process Operation of Octagonal Shape Mixer
The Octagonal Blender is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender Machine gives best result for granules due to very slow speed and octagonal shape of container. It is uses in application of Pharmaceutical, Food, Chemical and Cosmetic products.
In Octagonal Blender the granules come from all sides due to the octagonal shape of the product container, hence requirement of blender RPM is less. Octagonal blender design suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.
Technical Specification of Octagonal Blender Machine
| Working Volume in Liters | Gross volume in Liters | Motor Capacity in H. P. | Discharge valve size in mm | Overall dimensions L X W X H in mm approx. |
| 300 | 375 | 1.5 | 150 | 2165 X 1535 X 2585 |
| 500 | 600 | 2 | 200 | 2250 X 1800 X 2700 |
| 600 | 725 | 2 | 200 | 2300 X 1800 X 2800 |
| 750 | 875 | 3 | 200 | 2300 X 1850 X 2800 |
| 800 | 950 | 3 | 200 | 2350 X 1000 X 2800 |
| 1000 | 1150 | 5 | 250 | 2700 X 2100 X 3050 |
| 1200 | 1300 | 5 | 250 | 2800 X 2270 X 3050 |
| 1500 | 1700 | 5 | 250 | 2850 X 2525 X 3120 |
| 2000 | 2200 | 7.5 | 300 | 2800 X 2800 X 3350 |
| 2500 | 2700 | 7.5 | 300 | 2800 X 2800 X 3450 |
| 2800 | 3500 | 10 | 300 | 2800 X 2900 X 3500 |
| 3400 | 4000 | 10 | 300 | 2900 X 3000 X 3700 |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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