Single Auger Powder Filling Machine

Single Auger Powder Filling Machine

A Single Auger Powder Filling Machine is a specialized piece of equipment used in packaging lines to dispense precise volumes of dry powders, granules, or similar materials into containers such as bottles, jars, or bags. It operates on the principle of positive displacement, where a rotating auger scoops and transfers a measured amount of product from a hopper into the container. The “single” designation refers to it having one auger head, making it suitable for mid-volume production runs, typically up to 30–60 containers per minute, depending on the product and setup. Single Auger Powder Filling Machine are widely used in industries like pharmaceuticals (e.g., dry syrups), food (e.g., spices, milk powder), chemicals, and cosmetics.

Unlike volumetric fillers, auger machines excel with non-free-flowing, fluffy, sticky, or aerated powders, ensuring high accuracy by compressing the product during transfer.

Single Auger Powder Filling Machine Video

How Does It Work?

  1. Feeding: Empty containers are fed onto a conveyor or turntable and indexed to the filling station.

  2. Sensing and Filling: A sensor detects the container, triggering a magnetic clutch or servo motor to rotate the auger at a controlled speed and duration. The auger draws powder from the hopper and deposits it directly into the container.

  3. Dispensing: Once filled, the container moves to the next station. Dust extraction systems minimize mess.

  4. Adjustments: No-tool changeovers for different container sizes via pneumatic separators; auger size and rotation time are calibrated for product density.

This process ensures dust-free, repeatable fills without over- or under-dosing.

Applications

  • Pharmaceuticals: Filling antibiotics, effervescent powders, or baby formula.

  • Food & Beverages: Spices, flour, protein powders, or drink mixes.

  • Chemicals: Pesticides, fertilizers, or pool chemicals.

  • Personal Care: Tooth powder, face creams, or talcum.

Single Auger Powder Filling Machine reduce waste, ensure compliance, and integrate easily with upstream/downstream equipment like labelers or cappers.

Salient Features of Single Auger Powder Filling Machine

  • Compact GMP model.

  • All contact parts made from Stainless Steel 316 materials.

  • Production output up to 30 bottles per minute.

  • Filling powder in bulk with high filing accuracy of ±2 to 3%, depending upon powder type and bulk density of powder.

  • “No Bottle – No Filling” system.

  • PLC based control mechanism.

  • Linear design with inbuilt conveyor belt.

  • Machine manufacture from high quality Stainless Steel for long life.

  • Machine completely enclosed heavy steel structure body to avoid any vibration.

Working Principle of Auger Powder Filling Machine

The incoming dry bottle is fed through the Infeed Turn Table with suitably guided on the moving conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate, when bottle reaches to the first filling station, it will be held by the bottle holder. Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. After filling bottle moves further for next operation. The main advantage of this machine is star wheel pick up system of bottle is directly connected with Auger rotation, so till bottle get filled with powder as per set value.

Duly filled bottles delivered on outfeed conveyor for capping operation.

Technical Specification of Single Auger Powder Filler Machine

Model

ADF – 40
Design

Linear

Movement

Left to right
Concept

PLC based panel

Production Output

Up to 30 bottles/minute (depends upon powder characteristics)
Filling Volume

50 grams to 500 grams

(Fill range depending upon Bottle Opening & Bulk density of powder)

Filling Accuracy

±1.5% to ±2% depending upon consisting and uniformity of bulk density of powder under Controlled level of Humidity
Hopper Capacity

30 Liters approx.

No. of Auger

1 No.
No. of Funnel

1 No.

Bottle size

5 gms to 100 gms
Machine Contact parts

Stainless Steel

Change parts

·         Star wheel & back guide

·         Funnel & Auger

Power Supply

0.5 H.P.

Electrical Characteristics

440 Volts, Three phase, 50 hertz
Overall Dimension

2400mm (L) X 900mm (W) X 1700mm (H) approx.

(Length include main machine + Turn Table)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.


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