A Laboratory Double Cone Blender is a small-scale mixing device designed for uniform blending of dry powders, granules, and crystalline materials in R&D settings, primarily for pharmaceutical, food, chemical, and cosmetic applications. Its double-cone shape—two conical ends joined by a cylindrical section—facilitates gentle, low-shear tumbling motion for homogeneous mixing without degrading fragile materials.
Laboratory Double Cone Blender Video
Key Features and Specifications
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Design and Construction: Made of stainless steel for durability, hygiene, and cGMP compliance. Features a polished interior, charging port, bottom discharge valve, and optional baffles for enhanced mixing. Safety guards and quick-release mechanisms ensure ease of use and cleaning.
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Capacity: Typically ranges from 1–50 kg or 2–100 liters, ideal for lab-scale or pilot batches. Optimal fill level is 50–60% of volume for effective mixing.
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Power and Controls: Powered by a 0.5–2 HP motor with variable frequency drive (VFD) for adjustable speed, digital timer, and RPM display for precise control. Low-speed rotation minimizes heat and particle breakdown.
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Operation: Materials tumble via gravity-driven flow, ensuring uniform blending of free-flowing solids, even with varying densities or particle size. Discharge occurs through the bottom valve, often with dust-free options.
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Advantages: Simple, cost-effective design, easy to clean, and low maintenance. Ideal for straightforward blending tasks but less efficient than octagonal blenders for complex or sensitive blends due to fewer mixing planes.
Applications and Manufacturers
Used for blending pharmaceutical powders, food additives, or chemical formulations. Manufacturer Adinath International offer lab-scale models with customization options and validation support for regulatory compliance.
Salient Features of Small Cone Blender
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Compact model.
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Interchangeable design hence different capacity cones can be attached on same machine.
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The conical shape at both ends enables uniform mixing and easy discharge.
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All contact parts are made out of Stainless Steel 316 quality material.
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Maximum care has been taken to ensure safe operation of the unit.
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Cantilever type design mounted on single shaft.
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Suitable size of butterfly valve at one end of the cone provided for material discharge & hole with open able cover provided at other end of the cone for material charging & cleaning.
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Cone will be mirror polished from the inside & outside & structure will be matt polished.
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All moving parts covered with SS 304 covers.
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Safety guards made from SS 304 pipes provided in front of the machine.
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Panel fabricated from SS 304 material with facility of three phase indication, start – Stop – Inch Buttons, VFD control.
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Worm reduction gear use for speed reduction.
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All safety guards & covers made out of SS 304.
Technical Specification of Laboratory Double Cone Blender
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Model |
DCB – 5 |
| Orientation |
Cantilever type |
|
Type of Design |
Interchangeable |
| Gross Capacity |
8 Liters approx. |
|
Working Capacity |
4 Liters approx. |
| Contact Parts |
Stainless Steel 316 grade 2mm thick plate |
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Shafting |
Stainless Steel |
| Bearing |
Double Roller Bearing |
|
Motor |
0.5 H.P., 1440 RPM, 3 Phase, Non-Flame Proof |
| Electricals |
440 volts, 3 Phase, 50 Hertz |
|
Discharge Valve |
Through Butterfly Valve |
| Gear Type |
Reduction type gear, Ration 30:1 |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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