High Speed Vial Washing Machine

Q: What is the production capacity of the High Speed Vial Washing Machine?

We offer two main models: AVRW 120 : Up to 100–120 vials per minute AVRW 240 : Up to 200 vials per minute Higher outputs (up to 250 vials/min) are also available depending on the model and vial size.

Q: What vial sizes can the High Speed Vial Washing Machine handle?

The machine can efficiently wash 2ml to 100ml glass and plastic vials. It features a special pocket system that allows smooth handling of different vial sizes with no change parts required , enabling fast changeover and minimal downtime.

Q: How many washing cycles does the High Speed Vial Washing Machine perform?

It performs 6 washing cycles as standard: Recycled Water (WFI) Compressed Air DM Water / Purified Water Compressed Air Fresh Water for Injection (WFI) Compressed Air Each station has an independent circuit to prevent cross-contamination. Cycles can be customized as per requirement.

Description

High Speed Vial Washing Machine is an advanced automated equipment primarily used in the pharmaceutical industry to thoroughly clean glass or plastic vials (typically 2ml to 100ml in capacity) before they are filled with injectable drugs, ensuring sterility and compliance with cGMP (Current Good Manufacturing Practice) standards. Vial Washing Machine minimize human contact with vials to reduce contamination risks and are designed for high-volume production lines, processing 100–250 vials per minute depending on the model and vial size. They are essential for achieving absolute cleanliness and hygiene in injectable packaging processes. It ensures high cleanliness standards and low bioburden levels critical for injectable drugs, vaccines, biologics, and other sterile products. These machines are essential for maintaining cGMP compliance in high-volume manufacturing.

Structure and Motion Types:
- Rotary Models: Vials are loaded onto a rotating starwheel that indexes them through washing stations. This design is compact and efficient for circular motion, with outputs up to 240 vials/min.
- Linear/Tunnel Models: Vials move intermittently along a straight SS wire mesh conveyor or tunnel, held in pockets for stability. Ideal for round vials, with automatic loading/unloading to save manpower. Outputs range from 120–250 vials/min, with 6–8 stations.

Washing Process:
- Internal Cleaning: High-pressure nozzles or needles penetrate the vial’s neck to deliver 3–5 cycles of water and compressed air washes, ensuring deep decontamination without residue.
- External Cleaning: Multi-jet sprayers cover the vial’s outer surface with one water and one air rinse to remove particulates and prevent dripping.
- Cycles are flexible and customizable, often with vacuum-assisted drying to handle unstable vials at high speeds.

If you need details on specific models and pricing. let me know!

Salient Features of High Speed Vial Washing Machine

Provides production output up to 120 vials per minute.
All contact parts made from high quality stainless steel AISI SS 316L.
SS Tanks & trays made from SS 316L by argon welded with round corner.
SS filter housing made from SS 316L.
Special Pocket system ensures easy and trouble free washing of vials from outer and inner side.
User friendly machine, even semi skilled operator can operate the machine very easily.
Pumps with tank (60 litres each) 2 nos.
A Special clutch device is incorporated for Stoppage of Machine in the event; vial is over turned or over diameter.
Machine is totally robust and withstands continues operation for long working hours without any trouble.
No Change parts are required.

Machine structure & other parts made from AISI SS 304.
SS pump made from SS 316L with mechanical seal Monoblock pump.
All Nozzles made from SS 316L.
In feed Wire Woven Belt for feeding of Vials.
Indexing motion makes easier for syringes to move inside vial, when it is in stationery motion.
Washing cycles can be adjusted as per customer requirement.
Variable A.C. Frequency drive for Main drive and conveyor.
HDPE material Vial pockets.
Machine is equipped with PLC system & printing facility with passwords.
Third Tank & pump can be fitted (optional).

Working Principle of High Speed Vial Washing Machine

Vials pushed from in feed tray and then move on wire woven conveyor belt, which align the vial in correct position, to enter in to the carrier pocket with help of oscillating guide rails. Oscillating arm deliver the vial inside pocket in mouth down position over spraying nozzles. Multijet sprayers fixed at the top cause the total external and internal surface to be washed. To avoid any possible cross contamination between two different waters, each washing station is provided with an independent circuit. Carrier pocket is moving with indexing motion. When the baskets have completed their motion the needles are lifted. They penetrate the vials, spraying jets of water or compressed air then return down. The baskets movement then advances by one station. Each station of vials passes through the washing cycles selected. The duly washed vials then delivered to the out feed tray with neck opening upward and then automatically re ordered to sterilizing tunnel with back pressure.

Technical Specification of High Speed Vial Washing Machine

Model	AVRW 120	AVRW 240
Production Output	Up to 100 per minute	Up to 200 per minute
Vial Sizes	2ml to 100ml	2ml to 100ml
Type of Vials	Glass & Plastic Vials	Glass & Plastic Vials
Power Load	4 H.P.	5.5 H.P.
Power Voltage	440 Volts, 3 Phase 50 Hertz, 4 wire system	440 Volts, 3 Phase 50 Hertz, 4 wire system.
Optional Accessories	Programmable Logic Control (System) with HMI Safety Cabinet with doors	Programmable Logic Control (System) with HMI Safety Cabinet with doors
Utility	Air – 20 CFM Water – 200 to 500 liters per hour depend upon ampoule size.	Air – 20 CFM Water – 200 to 500 liters per hour depend upon ampoule size.
Water Tank & Pump	3 nos. each with 25 liters Capacity & Centrifugal pump	3 nos. each with 25 liters Capacity & Centrifugal pump
Overall Dimension:	2050mm (L) X 2000mm (W) X 1210mm (H) approx.	2450mm (L) X 2000mm (W) X 1300mm (H) approx.
Net Weight	700 kgs. approx.	900 kgs. approx.
Gross Weight	1000 kgs. approx.	1300 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Vial Washing Machine

Automatic Vial Washing Machine

Rotary Vial Washing Machine

Multijet Vial Washing Machine

Linear Vial Washing Machine

Automatic External Vial Washing Machine

High Speed Vial Washing Machine

Applications of Vial Washing Machine

Advantages of High Speed Vial Washing Machine

High efficiency reduces manual labor and batch times.

Ensures no vial breakages via spring-loaded mechanisms and positive discharge.

Cost-effective for pharma/biotech, with quick changeovers and robust build for 24/7 operation.

Washing Cycle of High Speed Vial Washing Machine

1^st wash	Recycled Water (WFI)
2^nd wash	Compressed Air
3^rd wash	DM Water
4^th wash	Compressed Air
5^th wash	Water for Injection (WFI)
6^th wash	Compressed Air

FAQ for High Speed Vial Washing Machine

What is a High Speed Vial Washing Machine?

A High Speed Vial Washing Machine is a fully automatic, continuous-motion pharmaceutical equipment designed for high-volume production. It thoroughly cleans the internal and external surfaces of glass and plastic vials using high-pressure multijet sprays before sterilization and filling. It is ideal for large-scale injectable manufacturing lines to ensure cGMP compliance and high cleanliness standards.

What is the production capacity of the High Speed Vial Washing Machine?

We offer two main models:

AVRW 120: Up to 100–120 vials per minute
AVRW 240: Up to 200 vials per minute

Higher outputs (up to 250 vials/min) are also available depending on the model and vial size.

What vial sizes can the High Speed Vial Washing Machine handle?

The machine can efficiently wash 2ml to 100ml glass and plastic vials. It features a special pocket system that allows smooth handling of different vial sizes with no change parts required, enabling fast changeover and minimal downtime.

How many washing cycles does the High Speed Vial Washing Machine perform?

It performs 6 washing cycles as standard:

Recycled Water (WFI)
Compressed Air
DM Water / Purified Water
Compressed Air
Fresh Water for Injection (WFI)
Compressed Air

Each station has an independent circuit to prevent cross-contamination. Cycles can be customized as per requirement.

What are the key advantages of the High Speed Vial Washing Machine?

High-speed continuous operation for large production volumes
cGMP compliant with all contact parts in SS 316L
No vial-to-vial contact and special clutch mechanism to prevent breakage
PLC + HMI control with password protection
Low water & air consumption with “No Vial – No Washing” system
Easy integration with depyrogenation tunnel and filling lines
Robust design suitable for 24/7 operation

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Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

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High Speed Vial Washing Machine

Description

Salient Features of High Speed Vial Washing Machine

Working Principle of High Speed Vial Washing Machine

Technical Specification of High Speed Vial Washing Machine

Types of Vial Washing Machine

Applications of Vial Washing Machine

Advantages of High Speed Vial Washing Machine

High efficiency reduces manual labor and batch times.

Ensures no vial breakages via spring-loaded mechanisms and positive discharge.

Cost-effective for pharma/biotech, with quick changeovers and robust build for 24/7 operation.

Washing Cycle of High Speed Vial Washing Machine

FAQ for High Speed Vial Washing Machine

Countries We Export to

Partner with Industry Experts

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