These machines serve the pharmaceutical, cosmetic, personal care, chemical, biotech, and food & beverage industries. They handle lotions, gels, liquid soaps, shampoos, hair oils, handwashes, sterile liquids, aseptic products, food items, and other low-to-high viscosity liquids in plastic or glass bottles.

Capacities vary by model. Automatic Bottle Filling Machines (e.g., AI-BFM series) reach up to 60, 120, or 180 bottles per minute with filling ranges of 10 ml to 1000 ml. Aseptic models handle up to 250 containers per minute (2–250 ml). Lotion/gel fillers typically achieve around 30 fills per minute (100–1000 ml), with higher multi-head options available. Output depends on viscosity, bottle size, and configuration.

Product-contact parts are typically AISI SS 316 or 316L for easy cleaning, autoclaving, or sterilization. Machine structures use SS 304. Designs support cGMP compliance, with features for minimal contamination, easy validation (IQ/OQ documentation available on relevant models), and hygienic operation suitable for pharmaceutical and food applications.

Common features include “No Bottle – No Fill” (or “No Container – No Filling”) systems to prevent spillage, diving or shut-off nozzles for foam-free/drip-free filling, pneumatic bottle stoppers or star wheels for precise positioning, variable AC frequency drives, free-spinning separators, and options for PLC/HMI controls. Many support automatic infeed/exit and integration with unscramblers, cappers, or labelers.

Bottles are fed via turntable or unscrambler onto a conveyor, positioned under nozzles (with sensors for presence detection), and filled using volumetric/piston, peristaltic, or similar methods. Nozzles often dive or reciprocate for accuracy and foam control. Filled bottles then move to capping, stoppering, or labeling stations. Processes are synchronized and can include sterile/aseptic environments for sensitive products.

Yes. They process free-flowing liquids to viscous products (lotions, gels, creams, pastes with particles up to ~5 mm on suitable models). Compatible with plastic and glass bottles of various shapes/sizes (e.g., diameters up to 90 mm or 15–70 mm on aseptic models; heights up to 140 mm). Change parts allow flexibility across ranges with minimal downtime.

Yes—models include Aseptic Filler and Capper, Sterile Filling and Capping Machine, and Aseptic Liquid Filling Machine. They maintain sterile conditions for extended shelf life without preservatives/refrigeration, high accuracy (±0.5% to ±1%), no cross-contamination, and compliance for injectables, vaccines, dairy, juices, or sensitive liquids. Features often include sterilized components and controlled environments.

Yes. They connect with high-speed bottle unscramblers, cappers, sealers, labelers, and full packaging lines for continuous flow. Customization is available for filling cycles, volumes, speeds, PLC systems, hoppers, gas flushing, and specific requirements. Solutions scale from R&D/small batches to high-volume production, with engineering support for cGMP-compliant setups.

Yes. Machines are exported to numerous countries across North America, Europe, Asia, Africa, the Middle East, Latin America, and beyond. IQ/OQ documentation, customization, and support from the engineering team are available to optimize facilities and ensure reliable, long-term operation. Contact the team for quotes tailored to your production needs.