Models such as AVRW 120 offer up to 100 ampoules per minute, while AVRW 240 reaches up to 200 ampoules per minute. Capacities can vary by model and configuration, with some systems supporting higher throughputs depending on ampoule size and setup.

Automatic and Rotary models typically handle 1 ml to 10 ml or 1 ml to 20 ml ampoules (diameters 9 mm to 21.5 mm, heights 60 mm to 140 mm). Multijet models accommodate 1 ml to 20 ml ampoules and 2 ml to 100 ml vials with interchangeable change parts.

Ampoules are fed via an infeed tray/feed worm to a starwheel. Grippers hold them by the neck, invert them (neck-down) over washing needles, and move them through multiple stations (typically 6 internal zones with water and air washes). After cleaning (including external wash), ampoules are re-inverted to neck-up position and discharged via an output starwheel. Independent circuits prevent cross-contamination, and sequences are customizable.

Contact parts are made of AISI 316L stainless steel, while non-contact parts use AISI 304 stainless steel or engineering plastics. Machines are complete cGMP models. Optional features include PLC/HMI controls, 21 CFR Part 11 compliant software validation, and IQ/OQ/DQ documentation.

A common sequence includes: 1st – Recycled Water (WFI), 2nd – Compressed Air, 3rd – DM Water, 4th – Compressed Air, 5th – Water for Injection (WFI), 6th – Compressed Air. External washing is also provided. Cycles can be adjusted as per customer requirements, with Multijet models using similar sequential water and air washes.

Automatic Rotary models are high-speed, fully automatic systems ideal for continuous production (up to 200 ampoules/min) with gripper-based inversion and continuous feeding. Multijet models are semi-automatic, compact, and tray-based (manual loading/unloading), suitable for small to medium-scale production, handling both ampoules and vials with pressurized multi-jet cleaning.

Utilities typically include compressed air (around 20 CFM) and water (200–500 liters/hour depending on size). Optional features include separate pumping stations (3 pumps + 3 × 25 L tanks), recirculation/siliconization systems, PLC with HMI and password protection, safety cabinets, and printing facilities.

These machines are primarily used in the Pharmaceutical Industry, Biotech Industry, Veterinary applications, Cosmetic Industry, and Chemical Industry for ensuring sterile, contaminant-free glass ampoules and vials before filling with injectables or other liquids.

They ensure sterility and cGMP/FDA compliance, minimize contamination through low-contact gripper designs and independent washing circuits, offer high efficiency with minimal operator intervention, provide customizable washing sequences and size flexibility, reduce water consumption via recirculation options, and support both standalone and inline operation with easy maintenance.