Dry Syrup Powder Filler Capper also known as a dry syrup filling and sealing machine is an automated or semi-automated industrial machine used primarily in the pharmaceutical, food, and chemical industries to precisely fill dry powder formulations into bottles or vials and then seal them with caps. These powders are typically reconstituted with water by the end-user to form a liquid syrup. The machine ensures high accuracy, minimal spillage, and compliance with GMP standards, making it essential for sterile and non-sterile packaging lines. This equipment is often part of a complete dry syrup production line, which may include upstream processes like bottle washing, air jet cleaning, and downstream labeling.
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The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line.
When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined.
Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.
Models | AI-DPM 12 | AI-DPM 16 |
Production Output | Up to 80 bottles/minute | Up to 120 bottles/minute |
Bottle Diameter | Up to 85mm | Up to 85mm |
Bottle Height | Up to 200mm | Up to 200mm |
Fill Volume | 5gms. To 70gms. in Single Dose with the help of change parts for different fill volume | 5gms. To 70gms. in Single Dose with the help of change parts for different fill volume |
Fill Accuracy | ± 2% Depending upon the Powder, under the controlled level of Humidity | ± 2% Depending upon the Powder, under the controlled level of Humidity |
Humidity | Below 28% Rh required on machine to be arrange by customer | Below 28% Rh required on machine to be arrange by customer |
Power | 2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump | 2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump |
Overall Dimension | 1700 mm (L) x 1000 mm (W) x 1800 mm approx. | 2000 mm (L) x 1200 mm (W) x 1800 mm approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
The machine is available in two models:
Fill volume ranges from 5gms to 70gms per dose (with change parts). Filling accuracy is ±2%, depending on powder characteristics when operated under controlled humidity below 28% RH.
It is ideal for dry syrup powders, granules, and semi-free-flowing to non-free-flowing pharmaceutical powders used in reconstitutable oral suspensions (e.g., antibiotics). It handles bottles with diameters up to 85mm and heights up to 200mm. All product contact parts are SS316 (with Nylon/HDPE options) for hygiene and easy cleaning.
These features ensure precision, efficiency, and compliance.
Humidity control below 28% RH is essential to maintain filling accuracy and prevent powder clumping, bridging, or inconsistent flow in dry syrup formulations. The machine is cGMP-compliant. Maintenance is user-friendly with easily removable contact parts for cleaning and sterilization. Regular tasks include cleaning the auger, vibratory funnel, hopper, and capping components. Tool-less adjustments and quick changeover minimize downtime.
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Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.
Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.
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