Pharmaceutical Bottle Washing Machine

Description

Pharmaceutical Bottle Washing Machine is a specialized piece of equipment designed for the thorough cleaning and disinfection of glass or plastic bottles used in the pharmaceutical industry, ensuring they are free from contaminants, dust, residues, and particles before filling with medications, syrups, or other liquids. Bottle Washing Machine are essential for maintaining Good Manufacturing Practices (GMP) standards, preventing cross-contamination, and complying with hygiene regulations in sectors like pharmaceuticals, cosmetics, food, and chemicals.

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Salient Features of Pharmaceutical Bottle Washing Machine

Geneva mechanism.
Four inner, one outer and one air wash.
Sequence of washes of washes to customer’s choice
Stationary nozzles eliminate contamination of water cycles.
Easy loading and unloading with two rows.
Individual solenoid valve for each washing sequence.
Pumps and tanks are mounted on parable stand for easy maintenance.

Easy operation.
Higher capacity centrifugal pumps to wash bigger bottles.
The stationary nozzles avoid chipping of bottle necks.
Bottle guide system especially for lightweight bottle.
Pumps and Tanks are mounted on portable stand for easy maintenance.
Separate panel control to avoid any short circuit due to spraying of water.
S.S. glycerin fill pressure meter.

Working Principle of Pharmaceutical Bottle Washing Machine

The bottles are loaded on the subsequent indexing part of rotating platform and are cleared in series of operations. Specially designed bottle holders are provided to hold bottles with neck diameter. The bottles are placed in an inverted position in these cup shaped holders. Spraying showers does the external cleaning of the bottles. Solenoid valves are provided to enable the regulation of wash timings, it also spraying water when bottle are stopped means ensure saving of water and sequence of various washing media to suit specific requirement.

Technical Specification of Pharmaceutical Bottle Washing Machine

Model No	ARBW – 64	ARBW – 100
Production Output	Up to 60 Bottles / Minute (Depending on Bottle Size)	Up to 100 Bottles / Minute (Depending on Bottle Size)
Input Specification	Diameter of the container: 25 mm to 100mm Outside Diameter of Neck: 20 mm to 38 mm (with the help of change parts) Height of the container: Up to 280 mm (with the help of change parts)	Diameter of the container: 25 mm to 100mm Outside Diameter of Neck: 20 mm to 38 mm (with the help of change parts) Height of the container: Up to 280 mm (with the help of change parts)
Power Supply	Main Unit: 0.75 H.P., 380 Volt, 3 Phase, 4 Wire System, 50 Hz Optional Accessories (2 Pumps – Pumping Station) 0.75 H.P., 380 Volt, 3 Phase, 4 Wires System, 50 Hz Electric Heater Tank: 2 K.W.	Main Unit: 0.75 H.P., 380 Volt, 3 Phase, 4 Wire System, 50 Hz Optional Accessories (2 Pumps – Pumping Station) 0.75 H.P., 380 Volt, 3 Phase, 4 Wires System, 50 Hz Electric Heater Tank: 2 K.W.
Overall Dimension	1550 mm (L) x 1700 mm (W) x 1300 mm (H) approx.	1800 mm (L) x 1700 mm (W) x 1300 mm (H) approx.
Air Consumption	30 CFM @ 5 bar	30 CFM @ 5 bar
Net Weight	650 kgs. approx.	750 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Washing and Cleaning Machine

Automatic Airjet Bottle Cleaning Machine

Multijet Ampoule Washing Machine

Automatic External Ampoule Washing Machine

Inverter Type Airjet Cleaning Machine

Inverter type Airjet Cleaning Machine

Automatic Linear Bottle Washer

Applications of Washing and Cleaning Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of Pharmaceutical Bottle Washing Machine

GMP & cGMP Compliance

Superior Cleaning & Sterility

Automation & Low Labor

Easy Validation & Maintenance

Cost-Effective Long-Term

Washing Cycle of Pharmaceutical Bottle Washing Machine

Construction: Built primarily from high-grade stainless steel to ensure corrosion resistance, durability, and easy sanitation. The frame and components are finished in stainless steel for a hygienic, GMP-compliant design.

Washing Mechanism: Utilizes high-pressure jets of water, air, or cleaning solutions delivered through precisely positioned nozzles. Bottles are inverted (neck-down) during the cycle to allow jets to reach the center, ensuring complete drainage with minimal water droplets left behind.

Multiple Washing Cycles: Features adjustable sequences, including pre-rinsing, detergent washing, final rinsing, and air drying. Some models include up to four distinct washing zones for optimized cleaning. Solenoid valves control timings and media flow, allowing customization for specific requirements.

Advanced Options:
- Ultrasonic models for rough cleaning of IV solution bottles (50–500 ml), using frequency conversion speed regulation to avoid dead spots or damage from brushes.
- Air jet cleaning for dust removal via compressed air and vacuum.

Safety and Efficiency: Includes water level sensors to protect ultrasonic generators, separated mechanical drives from the washing zone to prevent contamination, and energy-efficient designs that minimize water usage.

FAQ for Pharmaceutical Bottle Washing Machine

What is a Pharmaceutical Bottle Washing Machine?

A Pharmaceutical Bottle Washing Machine is a specialized GMP-compliant system designed to thoroughly clean glass or plastic bottles used in drug manufacturing. It removes dust, residues, particulates, and contaminants using multi-stage washing with WFI (Water for Injection) or purified water, ensuring bottles are ready for sterile filling while maintaining high hygiene standards.

What are the key features of Pharmaceutical Bottle Washing Machines?

Robust Geneva mechanism for reliable operation
Multi-stage washing (inner, outer, and air washes) with customizable sequences
Stationary nozzles to prevent contamination and bottle damage
SS 316 contact parts for corrosion resistance and easy cleaning
High-capacity pumps and water recycling options
Easy loading/unloading and separate control panel for safety
Compliance with cGMP standards and easy validation

What is the typical production capacity?

Models are available with outputs from 60 to 100+ bottles per minute (e.g., ARBW-64 and ARBW-100). They handle a wide range of pharmaceutical bottle sizes from small vials to larger containers with quick change parts.

Why is a Pharmaceutical Bottle Washing Machine important?

It ensures particulate-free and pyrogen-free bottles critical for injectable and sterile products. The machine prevents cross-contamination, supports regulatory compliance (cGMP), and enables seamless integration with depyrogenation tunnels and filling lines, maintaining the sterility chain throughout production.

What are the main benefits of using a Pharmaceutical Bottle Washing Machine?

Superior cleaning quality and sterility assurance
High efficiency with reduced water and energy consumption
Labor savings through automation and easy operation
Robust, low-maintenance design for continuous use
Versatility across different bottle types and sizes
Full compliance with pharmaceutical regulatory standards

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Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

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