Tunnel Type Bottle Washing Machine
Description
Tunnel Type Bottle Washing Machine is a fully automated, continuous washing system designed for high-speed and efficient cleaning of glass, PET, and HDPE bottles. Ideal for large-scale production, this industrial tunnel bottle washer is widely used in the beverage, pharmaceutical, food, brewery, and cosmetic industries.
This advanced bottle washing machine features a long enclosed stainless-steel tunnel (typically 3 to 12 meters in length) where bottles are transported on a continuous conveyor or walking beam system. As bottles move through multiple sequential treatment zones — including pre-rinsing, detergent washing, hot water rinsing, and final air blowing — they receive thorough internal and external cleaning without any manual intervention.
Engineered for maximum hygiene and operational efficiency, the Tunnel Type Bottle Washing Machine ensures consistent, high-quality cleaning results while significantly reducing labor costs and increasing production output. Its robust stainless-steel construction and reliable performance make it the preferred choice for manufacturers seeking GMP-compliant, high-throughput bottle cleaning solutions.
Salient Features of Tunnel Type Bottle Washing Machine
Working Principle of Tunnel Type Bottle Washing Machine
Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of bottle. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure. In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking into consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements. The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the bottle and the bottle comes out with water totally drained with minimum droplets of water.
- Infeed: Bottles are loaded via conveyor and inverted for gravity-assisted cleaning.
- Washing Cycle: High-pressure jets (caustic solution, sanitizer, or water) impinge on bottle interiors while bottles rotate. External sprays handle the outside.
- Rinsing and Drying: Followed by pure water rinse and air blow-off to remove moisture.
- Discharge: Clean bottles exit to the filling line, with recovery basins recycling fluids for sustainability.
Technical Specification of Tunnel Type Bottle Washing Machine
Model | ALBW 100 | ALBW 150 | ALBW 250 |
Production Output | Up to 100 bottles/minute | Up to 150 bottles/minute | Up to 200 bottles/minute |
No. of Pockets | 10 | 12 | 20 |
Power Load | |||
Main Motor | 1 H.P. / 415 Volts / 50 Hz | 1.5 H.P. / 415 Volts / 50 Hz | 3 H.P. / 415 Volts / 50 Hz |
Pump Two Nos | 1 HP x 2 = 2 HP / 415 Volts / 50 Hz | 1 HP x 2 = 2 HP / 415 Volts / 50 Hz | 1 HP x 2 = 2 HP / 415 Volts / 50 Hz |
Electrical Heater | 3 K.W. | 3 K.W. | 6 K.W. |
Conveyor | 0.5 HP / 415 Volts / 50 Hz | 0.5 HP / 415 Volts / 50 Hz | 0.5 HP / 415 Volts / 50 Hz |
Tank Capacity | 80 Liters. S.S. 316 | 80 Liters. S.S. 316 | 80 Liters. S.S. 316 |
Wash Cycle | 3 Inner + 1 Outer + 1 Air | 3 Inner + 1 Outer + 1 Air | 3 Inner + 1 Outer + 1 Air |
Cycle Timing | 3.5 Second for each wash + 1.5 second for traveling. | 3.5 Second for each wash + 1.5 second for traveling. | 3.5 Second for each wash + 1.5 second for traveling. |
Water / Air Consumptions | 400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM | 400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM | 400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
Types of Washing and Cleaning Machine
Applications of Washing and Cleaning Machine
- Pharmaceutical Industry
- Nutraceutical Industry
- Herbal Industry
- Ayurvedic Industry
- Biotech Industry
- Cosmetic Industry
- Chemical Industry
Advantages of Tunnel Type Bottle Washing Machine
Higher throughput and automation
Smaller footprint for equivalent capacity
Better suited for modern high-speed filling lines
Lower water and energy consumption per bottle
Key Features of Tunnel Type Bottle Washing Machine
- Pre-washing Zone – High-pressure water jets remove loose dirt, labels, and debris.
- Pre-soaking/Detergent Zone – Bottles are soaked or sprayed with hot alkaline/caustic solution (60–85°C) to dissolve residues, glue, and organic matter.
- Main Washing Zone – Intensive internal and external spraying with recycled or fresh caustic solution using dedicated nozzles for each bottle.
- Rinsing Zones (Multiple stages)
- Hot water rinsing
- Fresh water rinsing
- Final rinse with treated/DI water (for pharmaceuticals) or sterile water
- Drip/Air Blowing Zone – Removes excess water using high-velocity air knives.
- Optional Sterilization Zone – Hot water (≥85°C, steam, or chemical sanitization (for aseptic lines).
FAQ for Tunnel Type Bottle Washing Machine
What are the available models and production capacities?
The machine is available in three models:
- ALBW 100: Up to 100 bottles per minute
- ALBW 150: Up to 150 bottles per minute
- ALBW 250: Up to 200 bottles per minute It typically handles bottles from 30 ml to 1000 ml.
What are the key features of the Tunnel Type Bottle Washing Machine?
Key features include high-pressure spray nozzles, interchangeable/customizable wash sequences, full stainless steel (SS 316 contact parts) construction, no change parts required for round bottles, optional third tank/pump and water recycling, rigid design for continuous long-hour operation, and higher-capacity centrifugal pumps.
How does the Tunnel Type Bottle Washing Machine work?
Bottles are loaded via conveyor, inverted for gravity-assisted cleaning, and moved through multiple zones in the tunnel. High-pressure jets deliver caustic/detergent solutions, sanitizers, and rinses. The tunnel design separates dirty and clean zones, with final air blow-off ensuring minimal residual droplets before discharge to the filling line.
What are the main benefits of a Tunnel Type Bottle Washing Machine?
It provides higher throughput and automation, offers a compact footprint with high output, delivers superior hygiene and consistent cleaning, reduces water and energy consumption through recycling, ensures low maintenance and easy integration into high-speed lines, and meets GMP standards for various bottle types.
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Partner with Industry Experts
Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.