Automatic Vial Bottle Sticker Labeling Machine

Description

The Automatic Vial Bottle Sticker Labeling Machine is a highly advanced packaging equipment designed to deliver fast, accurate, and consistent application of self-adhesive labels on various small cylindrical containers. This specialized vial labeling machine is widely used across the pharmaceutical, cosmetic, diagnostic, and healthcare industries. It efficiently handles glass vials, plastic vials, ampoules, eye drop bottles, oral liquid bottles, and similar round containers with exceptional precision.

 

In modern manufacturing, accurate product labeling is critical for regulatory compliance, brand identity, and consumer safety. The automatic vial bottle sticker labeling machine ensures every label — including product details, batch numbers, manufacturing and expiry dates, dosage information, and barcodes — is applied flawlessly, whether using full wrap-around or partial labels.

Working Principle of Automatic Vial Bottle Sticker Labeling Machine

Machine conveyor receives container from in-feed turntable, it separated by the feeding roller assembly to maintain the pre determined space between the two containers according to the label length and container diameter. Label is placed on the container immediately when it sensed by the container sensor, it ensures instant adhesive of label’s edge. Then it passes through the pressing unit resulting in precise registration and crease-free application. It can handle container diameter range from 22 mm to 105 mm and label height from 10 mm to 200 mm, change over can be done within few minutes, label height from bottom can be also adjustable for different kind of containers.

The machine operates on a conveyor-based system with sensor-driven automation:

 

  • Vials/bottles are fed manually or automatically (via hopper/tray/in-feed screw) onto a conveyor belt.
  • A roller spacing device or in-feed screw creates uniform gaps between containers.
  • Product sensors detect each vial, triggering the label dispenser to release a sticker from the roll.
  • The label is wrapped around the vial using a wrapping unit, pressing belt, or rotary star plate.
  • A rubber pressing belt and stationary pad smooth the label for bubble-free adhesion.
  • Optional vision inspection (camera system) checks print quality, barcode, or rejects faulty items.
  • Labeled vials exit via conveyor or collection tray.

 

This process is controlled by PLC & HMI for easy operation, with “No Product, No Labeling” safety features.

Technical Specification of Automatic Vial Bottle Sticker Labeling Machine

Model

AVSL 80

AVSL 150

AVSL 250

Vial Sizes

2ml to 250ml

2ml to 250ml

2ml to 250ml

Speed

Up to 60 Labels per minute depending on container and label characteristics

Up to 120 Labels per minute depending on container and label characteristics

Up to 200 Labels per minute depending on container and label characteristics

Label Height

8mm to 90mm

8mm to 90mm

8mm to 90mm

Label Length

12mm min.

12mm min.

12mm min.

Label Roll Dia.

400mm

400mm

400mm

Label Roll Core Dia.

75 / 76mm

75 / 76mm

75 / 76mm

Gap Between two Labels

3mm approx.

3mm approx.

3mm approx.

Power Load

1 H. P.

1.5 H. P.

3 H. P.

Power Voltage

220 VAC Single Phase Power Supply (50/60 Hz)

220 VAC Single Phase Power Supply (50/60 Hz)

220 VAC Single Phase Power Supply (50/60 Hz)

Product Feeding Belt height

850mm to 950mm adjustable

850mm to 950mm adjustable

850mm to 950mm adjustable

Machine footprint

1500mm(L) X 1200mm(W) X 1100mm (H) approx.

2000mm(L) X 1350mm(W) X 1100mm (H) approx.

2500mm(L) X 1350mm(W) X 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Automatic Vial Bottle Sticker Labeling Machine

High Accuracy and Precision

Reduced Labor and Operational Costs

Versatility and Easy Changeover

Compliance and Quality Assurance

Integration with Production Lines

Key Features of Automatic Vial Bottle Sticker Labeling Machine

  • No Change Parts Required: Roller spacing adjusts automatically for different vial sizes.

 

  • Label Types: Supports paper, transparent (no-look), BOPP, or holographic labels.

 

  • Precision: ±0.5–1 mm accuracy; handles unstable/small-diameter items (e.g., 10–50 mm Ø).

 

  • Safety & Automation: Missing label detection, auto-stop on errors, AC variable frequency drive, synchronized speed control.

 

  • Options: Vision inspection, batch coding (inkjet/hot foil), rejection system, safety cabinet (acrylic/toughened glass).

 

  • User-Friendly: Touchscreen HMI, auto label length detection (no manual data entry).

 

  • Horizontal/Vertical/Rotary Models: Horizontal for unstable vials; rotary for ultra-high speed.

FAQ for Automatic Vial Bottle Sticker Labeling Machine

The machine is available in three models tailored to different production needs:

  • AVSL 80: Up to 60 labels per minute
  • AVSL 150: Up to 120 labels per minute
  • AVSL 250: Up to 200 labels per minute Speeds depend on container and label characteristics.

It supports vials from 2ml to 250ml (container diameter 22mm to 105mm). Label specifications include:

  • Height: 8mm to 90mm (up to 200mm in some configurations)
  • Length: Minimum 12mm
  • Roll diameter: 400mm max, core 75/76mm It handles paper, transparent, BOPP, and holographic labels with easy changeover.

Containers are fed onto a conveyor (manually or automatically). A roller/spacing mechanism creates uniform gaps. Sensors detect each vial, dispense the label, and apply it via a wrapping/pressing unit. A secondary rubber pressing belt ensures wrinkle-free, precise adhesion. Labeled products are discharged automatically. It features a “No Product – No Label” safety system.

  • High accuracy (±0.5–1 mm label placement)
  • No change parts required for different sizes
  • PLC/HMI control with touchscreen and microprocessor
  • Imported sensors, stepper/servo motors, and gear motors
  • Variable AC frequency drive for speed control
  • Secondary pressing unit and optional hot foil/inkjet printing, vision inspection, and rejection system
  • SS 304 construction for GMP compliance.

It is primarily used in the pharmaceutical industry but also serves:

  • Nutraceutical
  • Herbal/Ayurvedic
  • Biotech
  • Cosmetic
  • Chemical industries (for similar round containers).

The machine meets cGMP standards with SS 304/316 construction, safety guards, missing label detection, auto-stop on errors, and optional vision systems for barcode/print verification. It includes full pharmaceutical security packaging features for product quality and traceability.

Yes. It supports customization such as different feeding systems (hopper, turntable, in-feed screw), voltage adjustments, printing integration, vision inspection, and safety enclosures. It integrates seamlessly with upstream/downstream equipment like turntables and cartooning machines.

  • High speed and efficiency with minimal downtime
  • Superior accuracy reducing labeling errors and rejections
  • Reduced labor costs and easy operation/changeover
  • Versatility for various container and label types
  • Improved compliance, traceability, and overall production quality.

Yes. With models reaching up to 200 containers per minute, precise sensor-driven automation, and robust construction, it is ideal for fast-paced injectable and small-volume liquid manufacturing while maintaining high accuracy and regulatory standards.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

Contact Us

©Adinath International | Theme Developed By Pharma Machinery Manufacturer I Website updated on: 22 September 2026