Lab Scale Ampoule Filler

The Lab Scale Ampoule Filler (AFS-30) has a production output of up to 25 ampoules per minute (approximately 1,500 ampoules per hour). It supports ampoule sizes from 1 ml to 30 ml with a filling volume range of 0.5 ml to 25 ml per dose. The machine delivers a filling accuracy of ±1% using a volumetric piston pump and is suitable for both Type B and Type C open-mouth ampoules.

Key features include:

• Nitrogen pre-gassing and post-gassing with ampoule neck centering
• “No Ampoule – No Filling” and “No Ampoule – No Seal” safety systems
• Pre-heating station for perfect flame sealing (LPG + Oxygen or oxy-hydrogen)
• All product contact parts made of SS 316L and non-contact parts of SS 304
• Frequency drive for variable speed control
• Flow meters for precise flame regulation
• Optional Class 100 Laminar Air Flow and PLC with GUI

These features ensure high sterility, minimal wastage, and full cGMP compliance.

Sterilized ampoules are loaded into the infeed hopper and automatically transferred via a starwheel to a moving rack in a slanted position. As the ampoules travel forward, the machine performs the following steps sequentially:

1. Pre-gassing with nitrogen
2. Precise volumetric liquid filling
3. Post-gassing
4. Neck pre-heating
5. High-speed rotation and flame sealing (with sealing clipper to remove excess glass)

Filled and sealed ampoules are then collected upright in a delivery tray. The compact design and slant movement reduce breakage and contamination risks.

This machine is perfect for pharmaceutical R&D, pilot-scale production, biotechnology labs, veterinary medicine development, cosmetic injectable manufacturing, and small chemical batches.

Main benefits include:

• Compact footprint and low power consumption (0.5 H.P.)
• High precision with minimal product wastage
• Quick changeover and easy cleaning/maintenance
• Superior sterility through nitrogen flushing and immediate sealing
• Cost-effective for small to medium batches
• Easy integration into lab environments with optional IQ/OQ documentation

It offers an excellent entry point into automated sterile filling without the high investment of larger production machines.

Yes — Adinath International Lab Scale Ampoule Filler complies to cGMP, MHRA, FDA and WHO-GMP standards, with optional CE marked equipments and 21 CFR Part 11 software compliance for the HMI/PLC. Machine contact parts having Stainless Steel 316L grade materials with validation documents having IQ, OQ, DQ validation protocols as optional. Organization is ISO 9001:2015 certified.

Manufacturing lead time is generally 7 to 14 weeks from order confirmation. Further it takes 2 to 8 weeks for international shipping depending upon destination. Order can be expediate sooner or later as per specific buying requirements. Destination specific certifications like US FDA, EU, ANVISA, SFDA. CE can add 3 to 6 weeks additionally.

Yes, Adinath International Lab Scale Ampoule Filler export this machine to more than 48 countries of this world including America, Europe, Asia, Middle East, Africa, CIS and Australia sub continents. Please visit our clientele page for complete list of our customers worldwide. Located at Ahmedabad, India having world class infrastructure.

Service of skilled engineers and technicians provided for technical support of supplied equipments. Installations, commissioning, training and IQ, OQ, DQ validations performed by qualified engineers. Remote support through video call, phone, email and other modes provided for international installations. Spare parts of Lab Scale Ampoule Filler stocked at our premises in Ahmedabad and shipped immediately after ordering. Standard 12 months manufacturing warranty included with supplied equipment.