Semi Automatic Capsule Counting Machine

Q: What are the key features and salient highlights of this machine?

Key features include: Custom-designed large counting discs for optimum capacity. Adjustable filler (20°–35° tilt) for smooth product flow. Vibrator assembly to ensure capsules settle completely into disc holes. Dual operation: Automatic mode + Manual foot-switch mode. Heavy-duty gearbox with variable speed drive (0.5 HP motor). GMP-compliant compact design with small footprint. Optional DQ/IQ/OQ documentation.

Description

Pre-measured capsules are counted and filled into bottles, jars, and pouches by a semi-automated capsule counting system. A semi-automatic capsule counter is another feature. Depending on each user’s unique requirements, different counts for different capsule sizes can be offered. Interestingly, this capsule counting machine is capable of filling and counting tablets using an additional disk. For this reason, this device is often referred to as a semi-automatic tablet counting machine. Because the disc is composed of food-grade materials, the capsule counting and filling machine is a disc-based device that complies with cGMP rules. There is very little chance of contamination. To completely settle capsules into the holes of the disc, a specifically designed vibrator assembly is offered in a dish. It’s intriguing that the machine can multitask using both an automatic and a foot pedal-operated manual mode. Adinath is one of the leading manufacturers of capsule counting machines in India thanks to its state-of-the-art technology, sturdy construction, and reasonable prices.

ADJUSTABLE FILLER:

The filler can be elevated from 20 to 35 degrees to facilitate entry of every product into the disc holes. All contact parts are fabricated out of stainless steel.

GEAR BOX AND DRIVE:

Heavy duty Gear box 50:1 ratio connected to 0.5 H.P. 440 volts, 3 phase motor 1440 RPM with variable speed drive. The RPM of the disc varies from 3 to 7 depending upon the product.

DELIVERY CHUTES:

Delivery chutes direct the product from the counting disc into telescoping stainless-steel filler tubes of various sizes. For accurate filling, tubes and adaptors of various sizes are supplied to suit different containers. Special delivery chutes will be supplied for counting and filling capsules in narrow mouth container such as vials.

LARGE COUNTING DISCS:

Suitable diameter disc gives optimum capacity. Each disc is custom designed and manufactured to meet your individual filling requirements. Machine is versatile enough to count coated/uncoated tablets, hard or soft gelatin capsules of any shape and size such as pearls, oblong and round capsules.

If you need details on specific models and pricing, let me know!

Salient Features of Semi Automatic Capsule Counting Machine

Small footprint machine.
GMP compliance model.
Works on single phase home electricity.
Vibrator system to settle down capsules completely in holes.

Auto mode as well as manual foot switch operation mode.
Equipment capable of counting HPMC, veg, and hard gelatin capsules.
Capsules and tablets can be count on same machine.
Documentation on DQ, IQ, OQ available. (optional)

Working Principle of Semi Automatic Capsule Counting Machine

Product is feed on a rotating disc and is channel in guided opening as per the shape and size of the product for counting & filling. As per the count set in the counting MMI unit no. of count is maintained and released by pneumatic closer for the counting and filling operation. Product Containers/Pouches are kept manually at the release end to fill the counted product.

Technical Specification of Semi Automatic Capsule Counting Machine

Model	CCM 24
Production Output	Depends upon capsule size & counts.
Capsule Combinations	Size 00, 0, 1, 2, 3 and 4 (through different disc)
Diameter of Counting Disc	24″, 30″ and 36″ models
Feed Disc Material of Constructions	Delrin / Cast Nylon / Similar food grade material
Overall Dimension	630mm X 430mm X 780mm approx.
Power Voltage	220 Volts, Single Phase, 50 Hertz
Overall Dimension	1345mm (L) X 1170mm (W) 990mm (H) approx.
Packing Box Dimension	1981mm (L) X 1219mm (W) 1016mm (H) approx.
Net Weight	70 Kgs. approx.
Gross Weight	150 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Counting Filling Machine

Automatic Disc Based Capsule Counting Machine

Automatic Tablet Counting Machine

Digital Capsule Counting Machine

Disc Based Capsule Counting Machine

Manual Capsule Counter

Semi Automatic Capsule Counter Machine

Applications of Counting Filling Machine

Advantages of Semi Automatic Capsule Counting Machine

High Accuracy and Precision

Increased Speed and Efficiency

Cost-Effective and Lower Initial Investment

Regulatory Compliance and Quality Control

Key Features of Semi Automatic Capsule Counting Machine

The Semi Automatic Capsule Counting Machine (also suitable for tablets) from Injectable Machines / Adinath is a reliable, cost-effective solution for small to medium-scale production in pharmaceutical, nutraceutical, Ayurvedic, herbal, and dietary supplement industries. Here are its main key features:

Disc-Based Counting System
- Uses large custom-designed counting discs (24″, 30″, or 36″ diameter) made from food-grade materials like Delrin / Cast Nylon.
- Versatile enough to count and fill tablets (coated/uncoated) and capsules (hard gelatin, soft gels, HPMC, veg capsules) of sizes 00 to 4.
- Specially designed vibrator assembly ensures capsules settle completely into the disc holes for accurate counting.

Adjustable & User-Friendly Design
- Adjustable Filler: Can be tilted from 20° to 35° for smooth product entry into disc holes.
- Dual operation modes: Automatic mode and Manual foot-switch mode for flexibility.
- Variable speed drive with heavy-duty gearbox (50:1 ratio) and 0.5 HP motor — disc RPM adjustable from 3 to 7 depending on the product.

GMP-Compliant Construction
- All product contact parts are made of high-quality Stainless Steel.
- Compact footprint and portable design.
- Easy to clean with minimal contamination risk.
- Optional DQ/IQ/OQ documentation support.

Efficient Filling & Delivery System
- Delivery chutes and telescoping stainless steel filler tubes (with adaptors) for accurate filling into bottles, jars, pouches, and narrow-mouth vials.
- Pneumatic release for precise, repeatable counts.
- Works with various container types and supports counts from small quantities up to higher volumes per container.

Simple Power Requirements & Low Maintenance
- Operates on standard single-phase 220V, 50Hz home electricity (adjustable as per customer needs).
- Low power consumption.
- Small overall dimensions and lightweight design (approx. net weight 70 kg).

FAQ for Semi Automatic Capsule Counting Machine

What is a Semi Automatic Capsule Counting Machine and what are its primary uses?

The Semi Automatic Capsule Counting Machine is a disc-based system that accurately counts and fills pre-measured capsules (and tablets with additional discs) into bottles, jars, and pouches. It is ideal for small to medium-scale production in the pharmaceutical, nutraceutical, Ayurvedic, herbal, biotech, and dietary supplement industries. It offers a cost-effective balance between manual and fully automatic operation while ensuring GMP compliance and minimal contamination risk.

What is the production capacity and speed of the Semi Automatic Capsule Counting Machine?

Production output depends on capsule size, count per container, and operator efficiency. The machine uses large counting discs (24″, 30″, or 36″ diameter) and supports capsule sizes 00 to 4. It operates in dual modes (automatic and manual foot-switch) with disc RPM adjustable from 3 to 7, making it suitable for flexible batch sizes in pharmacies, R&D labs, and growing manufacturing units.

Which products and container types can the machine handle?

It is versatile and can count/fill hard gelatin, soft gelatin, HPMC, veg capsules, as well as coated/uncoated tablets of various shapes (round, oblong, pearls). It works with different containers including bottles, jars, pouches, and narrow-mouth vials (with special chutes). All product contact parts are Stainless Steel, and discs are made of food-grade materials like Delrin/Cast Nylon.

What are the key features and salient highlights of this machine?

Key features include:

Custom-designed large counting discs for optimum capacity.
Adjustable filler (20°–35° tilt) for smooth product flow.
Vibrator assembly to ensure capsules settle completely into disc holes.
Dual operation: Automatic mode + Manual foot-switch mode.
Heavy-duty gearbox with variable speed drive (0.5 HP motor).
GMP-compliant compact design with small footprint.
Optional DQ/IQ/OQ documentation.

What are the power and technical requirements for the Semi Automatic Capsule Counting Machine?

The machine runs on standard 220 Volts, Single Phase, 50 Hz power (adjustable as per customer requirements) and uses home electricity. It has a compact footprint with overall dimensions approx. 1345mm (L) × 1170mm (W) × 990mm (H), net weight ~70 kg, and is easy to operate and clean. Delivery chutes and telescoping filler tubes adapt to various container sizes.

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