High Speed Bottle Capping Machine

Q: What is the production capacity of the High Speed Bottle Capping Machine?

The machine is available in two main models: ACSR-200 (8 Head) : Up to 180 bottles per minute ACSR-300 (12 Head) : Up to 250 bottles per minute It can deliver output ranging from 60 to 300 bottles per minute depending on the model, bottle size, and cap type.

Q: What bottle and cap sizes can the machine handle?

The machine supports a wide range of formats: Bottle Diameter : 24 mm to 90 mm Bottle Height : 50 mm to 250 mm Cap Sizes : 20 mm, 25 mm, and 28 mm (with change parts) It can handle round, square, or specially designed glass and hard plastic bottles with both screw caps and ROPP aluminum caps.

Description

High Speed Bottle Capping Machine is an advanced piece of industrial packaging equipment designed to automatically apply and secure caps, lids, or closures onto bottles or containers at high production rates, typically ranging from 60 to 300 bottles per minute, depending on the machine and application. These machines are widely used in industries such as pharmaceuticals, cosmetics, food and beverage, chemicals, and personal care to ensure efficient, consistent, and sanitary sealing of containers.

Maintenance: Regular checks on gearboxes, spindles, and torque settings are crucial to prevent downtime.

Customization: Machines can be tailored to specific needs, such as explosion-proof designs or vacuum sealing, but require detailed specifications.

The typical workflow of a high-speed bottle capping machine includes:

Cap Feeding: Caps are stored in a hopper and oriented by a sorter before being fed via a chute.

Bottle Feeding: Bottles are conveyed from a filling machine to the capper, often using a conveyor or in-feed worm to maintain spacing.

Cap Placement: Caps are placed onto bottles using pick-and-place, direct pick, or pick-off methods. For example, direct pick systems allow bottles to grab caps as they pass under a chute.

Cap Sealing: Capping heads apply torque to secure the cap, with settings adjusted for specific torque requirements.

Control System: PLCs or HMIs monitor and adjust the process, storing multiple recipes for different bottle-cap combinations.

If you need details on specific models, pricing, or comparisons with multi-head machines, let me know!

Salient Features of High Speed Bottle Capping Machine

Simple GMP model.
“No Bottle – No Cap” feature incorporated.
Fast and easy change over between different container sizes.
Contact parts of Container and caps are made out of stainless steel for long life. One motor operates Conveyor, star wheel and Turret.
Machine speed control through variable frequency drive.
Clutch system provided in rotary starwheel to avoid bottle breakage.

Digital bottle counter provided for counting production output.
Optional Cap Feeder can be provided with additional cost instead of bowl system. Hopper and accessories can be completely dismantled for cleaning purpose.
Stainless Steel Finish machine body.
IQ/OQ documentation can be provided on demand.
PLC system with Human Machine Interface can be provided optionally.
Laminar Air Flow can be offered for class 100 application. (optionally)

Working Principle of High Speed Bottle Capping Machine

Ingredients or medicine filled bottles are fed from filling machine to the flat conveyor belt of the Capping Machine. They are then moved to in-feed worm/guide which takes care of proper spacing between the bottles. Now they are moved to the in-feed star wheel. ROPP caps or screw caps are placed in the orientation unit and this unit ensures that they are in the right position before they enter into the delivery chute. Now bottles get below the capping head and there are four rollers out of which 2 rollers skirt, spin and seal the cap while the other 2 perform perfectly thread the bottle neck. The bottles now move to exit star wheel after the sealing head moves upward. These bottles are now forwarded on the conveyor belt for the next process.

Technical Specification of High Speed Bottle Capping Machine

Model	ACSR-200	ACSR-300
No. of Capping Heads	Eight	Twelve
Production Rate	Up to 180 Containers/Minute	Up to 250 Containers/Minute
Container Diameter:	24mm to 90mm	24mm to 90mm
Container Height:	50mm to 250mm	50mm to 250mm
Cap Diameter:	20mm, 25mm & 28mm with the help of change parts	20mm, 25mm & 28mm with the help of change parts
Power Specification:	2 H.P.	4 H.P.
Electrical characteristics	440 Volts, 3 Phase, 50 Hertz, 4 Wire System	440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Conveyor Height	800mm to 900mm adjustable	800mm to 900mm adjustable
Optional Accessories	Safety Cabinet Covering Machine	Safety Cabinet Covering Machine
–	PLC with HMI	PLC with HMI
Overall Dimension	2000 (L) x 1000mm (W) x 1800mm (H) approx.	2800 (L) x 1300mm (W) x 1800mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Capping and Sealing Machine

Automatic Ropp Screw Capping Machine

Automatic Bottle Screw Capping Machine

Automatic Bottle CRC Capping Machine

Automatic Bottle Lug Capping Machine

Automatic Vial Capping Machine

Automatic Jar Capping Machine

Automatic Linear Bottle Capping Machine

High Speed Vial Cap Sealing Machine

High Speed Bottle Capping Machine

Semi Automatic Bottle Capping Machine

Applications of Capping and Sealing Machine

Advantages of High Speed Bottle Capping Machine

Efficiency: Automates capping to reduce labor costs and increase throughput.

Consistency: Ensures uniform torque and secure seals, minimizing leaks and product loss.

Versatility: Adapts to various bottle and cap types with minimal changeover time.

Sanitation: Stainless steel construction and sanitary design meet industry standards.

Reliability: Reduces human error and downtime with robust, low-maintenance systems.

Key Components of High Speed Bottle Capping Machine

High-Speed Operation: Capable of capping 60–300 bottles per minute, depending on the model, bottle size, cap type, and configuration.

Versatility: Handles a wide range of cap types, and bottle materials.

Automation and Precision: Fully automatic systems feature cap feeding, sorting, placement, and torquing with precise torque control to prevent over-tightening or cap damage.

Construction: Built with durable materials like stainless steel (SS 304 or 316L) and FDA-approved polymers for corrosion resistance and compliance with sanitary standards.

Cap Feeding Systems: Includes hoppers, vibratory or centrifugal sorters, and elevators to orient and deliver caps efficiently.

Adjustability: Tool-less changeover systems allow quick adjustments for different bottle and cap sizes, often without requiring additional parts.

Torque Control: Advanced systems offer precise torque settings via pneumatic or magnetic clutches or servo motors to ensure leak-proof seals and prevent damage to fragile caps.

Integration: Designed to integrate seamlessly into existing production lines with conveyors, Filling Machines, and labeling systems.

Safety and Maintenance: Features like interlocked safety cabinets, PLC systems with HMI touchscreens, and easy-to-dismantle parts for cleaning ensure operator safety and compliance with GMP standards.

Specialized Options: Some models include vacuum sealing for airtight seals, laminar airflow for sterile environments, or explosion-proof features for volatile substances.

FAQ for High Speed Bottle Capping Machine

What is a High Speed Bottle Capping Machine?

The High Speed Bottle Capping Machine is a fully automatic rotary capping machine designed for high-volume production. It efficiently applies and tightens screw caps as well as ROPP (Roll-On Pilfer Proof) caps on glass and plastic bottles. Available in 8-head (ACSR-200) and 12-head (ACSR-300) models, it is widely used in the pharmaceutical, cosmetic, chemical, food, and beverage industries for sealing oral liquids, syrups, tonics, and other liquid products with consistent torque and leak-proof sealing.

What is the production capacity of the High Speed Bottle Capping Machine?

The machine is available in two main models:

ACSR-200 (8 Head): Up to 180 bottles per minute
ACSR-300 (12 Head): Up to 250 bottles per minute

It can deliver output ranging from 60 to 300 bottles per minute depending on the model, bottle size, and cap type.

What bottle and cap sizes can the machine handle?

The machine supports a wide range of formats:

Bottle Diameter: 24 mm to 90 mm
Bottle Height: 50 mm to 250 mm
Cap Sizes: 20 mm, 25 mm, and 28 mm (with change parts)

It can handle round, square, or specially designed glass and hard plastic bottles with both screw caps and ROPP aluminum caps.

What are the key features of the High Speed Bottle Capping Machine?

Key features include:

“No Bottle – No Cap” system
Variable Frequency Drive (VFD) for speed control
Safety clutch mechanism to prevent bottle breakage
Quick and easy size changeover
Stainless steel contact parts
One motor drive for conveyor, star wheel, and turret
Digital bottle counter
Dismantlable hopper for easy cleaning

Is the High Speed Bottle Capping Machine suitable for pharmaceutical production?

Yes. It is a compact cGMP-compliant model with stainless steel construction, making it ideal for pharmaceutical applications. The machine can be supplied with optional Laminar Air Flow (LAF) for Class 100 environments, PLC with HMI, full safety cabinet, and IQ/OQ documentation. It integrates seamlessly with automatic bottle filling and labeling lines.

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High Speed Bottle Capping Machine

Description

Salient Features of High Speed Bottle Capping Machine

Working Principle of High Speed Bottle Capping Machine

Technical Specification of High Speed Bottle Capping Machine

Types of Capping and Sealing Machine

Applications of Capping and Sealing Machine

Advantages of High Speed Bottle Capping Machine

Efficiency: Automates capping to reduce labor costs and increase throughput.

Consistency: Ensures uniform torque and secure seals, minimizing leaks and product loss.

Versatility: Adapts to various bottle and cap types with minimal changeover time.

Sanitation: Stainless steel construction and sanitary design meet industry standards.

Reliability: Reduces human error and downtime with robust, low-maintenance systems.

Key Components of High Speed Bottle Capping Machine

FAQ for High Speed Bottle Capping Machine

Countries We Export to

Partner with Industry Experts

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