A Herbal Powder Blender is a specialized mixing machine designed for the homogeneous blending of dry herbal powders, spices, and other free-flowing materials, ensuring uniform consistency without degrading the delicate properties of herbal ingredients. Compliant with Good Manufacturing Practices (GMP), it is widely used in pharmaceutical, nutraceutical, ayurvedic, food, and cosmetic industries, prioritizing hygiene, efficiency, and minimal heat generation to preserve the active compounds in herbal materials.
Herbal Powder Blender Video
Key Features:
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Operation: Typically employs a tumbling mechanism for gentle, low-shear mixing at low RPM to prevent degradation of heat-sensitive herbal powders; operates at two-thirds capacity for optimal mixing, with optional baffles to enhance uniformity.
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Material: All product-contact parts are made of stainless steel for corrosion resistance, easy sterilization, and compliance with GMP standards; polished surfaces prevent material adhesion and ensure no cross-contamination.
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Design: Features a compact, dust-free structure with charging ports, discharge valves, safety interlocks, emergency stops, and optional features like vacuum loading, PLC/HMI controls, or flame-proof motors for volatile herbal powders.
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Capacity: Ranges from lab-scale to industrial-scale, with power-efficient motors tailored to batch size.
Applications:
Primarily used for blending herbal powders in ayurvedic and nutraceutical formulations, it also supports food processing, pharmaceuticals, cosmetics, and chemical industries for dry powder mixing.
Advantages:
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Gentle mixing preserves the potency and aroma of herbal powders, avoiding excessive heat or particle breakdown.
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Octagonal or ribbon designs ensure faster, more uniform blending compared to traditional mixers, with minimal space requirements.
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GMP-compliant features support regulatory standards like WHO-GMP, US-FDA, and EMA, ensuring product safety.
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Low maintenance, energy-efficient operation, and versatility for powders with varying densities enhance cost-effectiveness.
Herbal Powder Blender is perfect for industries requiring consistent, high-quality blends of herbal materials while adhering to strict hygiene and regulatory standards.
Salient Features of Herbal Powder Blender
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Compact GMP Model.
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No Bottle – No Fill System
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Rotary Bottle Movement System with Rotary Funnel System
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Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
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All contact parts with easy removal system for Cleaning / AutoClaving / Sterilization.
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Machine construction in SS304 material.
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Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
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Automatic Infeed and Exit of Bottles through Star Wheel System.
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No Bottle at infeed conveyor – Automatic Machine on/off system.
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Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.
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Low Air – Machine Stop System.
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Low Vacuum – Machine Stop System.
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Toughened Glass Safety Cabinet.
Technical Specification of Herbal Powder Blender
| Model No. | Gross Capacity | Working Capacity | Overall Dimensions (in mm) (L) x (W) x (H) approx. | Discharge Height | Charge Opening | Power Supply |
| DCB-5 | 16 Ltrs | 10 Ltrs | 750x580x650 | 300mm | 100mm | 0.5 H.P. |
| DCB-10 | 35 Ltrs | 20 Ltrs | 1100x450x1200 | 300mm | 100mm | 0.5 H.P. |
| DCB-25 | 80 Ltrs | 50 Ltrs | 1200x600x300 | 450mm | 150mm | 1.0 H.P. |
| DCB-50 | 150 Ltrs | 100 Ltrs | 1400x800x1500 | 450mm | 150mm | 2.0 H.P. |
| DCB-100 | 300 Ltrs | 200 Ltrs | 1850x900x1900 | 450mm | 200mm | 2.0 H.P. |
| DCB-150 | 470 Ltrs | 300 Ltrs | 2000x1100x2000 | 450mm | 200mm | 5.0 H.P. |
| DCB-200 | 615 Ltrs | 400 Ltrs | 2100x1200x2100 | 450mm | 200mm | 6.0 H.P. |
| DCB-250 | 770 Ltrs | 500 Ltrs | 2200x1300x2200 | 450mm | 200mm | 7.5 H.P. |
| DCB-300 | 1000 Ltrs | 600 Ltrs | 2300x1400x2300 | 450mm | 200mm | 7.5 H.P. |
| DCB-400 | 1340 Ltrs | 800 Ltrs | 2350x1800x2350 | 600mm | 250mm | 7.5 H.P. |
| DCB-500 | 1500 Ltrs | 1000 Ltrs | 2400x1900x2400 | 800mm | 250mm | 10 H.P. |
| DCB-650 | 2000 Ltrs | 1300 Ltrs | 2800x2100x2700 | 800mm | 250/400 mm | 10 H.P. |
| DCB-750 | 2500 Ltrs | 1500 Ltrs | 3000x2200x2600 | 800mm | 250/400 mm | 10 H.P. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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