Herbal Powder Blender

Description

Herbal Powder Blender is a specialized mixing machine designed for the homogeneous blending of dry herbal powders, spices, and other free-flowing materials, ensuring uniform consistency without degrading the delicate properties of herbal ingredients. Compliant with Good Manufacturing Practices (GMP), it is widely used in pharmaceutical, nutraceutical, ayurvedic, food, and cosmetic industries, prioritizing hygiene, efficiency, and minimal heat generation to preserve the active compounds in herbal materials.

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Salient Features of Herbal Powder Blender

Compact GMP Model.
No Bottle – No Fill System
Rotary Bottle Movement System with Rotary Funnel System
Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
All contact parts with easy removal system for Cleaning / AutoClaving / Sterilization.
Machine construction in SS304 material.

Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
Automatic Infeed and Exit of Bottles through Star Wheel System.
No Bottle at infeed conveyor – Automatic Machine on/off system.
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.
Low Air – Machine Stop System, Low Vacuum – Machine Stop System.
Toughened Glass Safety Cabinet.

Working Principle of Herbal Powder Blender

The Herbal Powder Blender have long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free-flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the Double Cone Blender drum. The double blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

Technical Specification of Herbal Powder Blender

Model No.	Gross Capacity	Working Capacity	Overall Dimensions (in mm) (L) x (W) x (H) approx.	Discharge Height	Charge Opening	Power Supply
DCB-5	16 Ltrs	10 Ltrs	750x580x650	300mm	100mm	0.5 H.P.
DCB-10	35 Ltrs	20 Ltrs	1100x450x1200	300mm	100mm	0.5 H.P.
DCB-25	80 Ltrs	50 Ltrs	1200x600x300	450mm	150mm	1.0 H.P.
DCB-50	150 Ltrs	100 Ltrs	1400x800x1500	450mm	150mm	2.0 H.P.
DCB-100	300 Ltrs	200 Ltrs	1850x900x1900	450mm	200mm	2.0 H.P.
DCB-150	470 Ltrs	300 Ltrs	2000x1100x2000	450mm	200mm	5.0 H.P.
DCB-200	615 Ltrs	400 Ltrs	2100x1200x2100	450mm	200mm	6.0 H.P.
DCB-250	770 Ltrs	500 Ltrs	2200x1300x2200	450mm	200mm	7.5 H.P.
DCB-300	1000 Ltrs	600 Ltrs	2300x1400x2300	450mm	200mm	7.5 H.P.
DCB-400	1340 Ltrs	800 Ltrs	2350x1800x2350	600mm	250mm	7.5 H.P.
DCB-500	1500 Ltrs	1000 Ltrs	2400x1900x2400	800mm	250mm	10 H.P.
DCB-650	2000 Ltrs	1300 Ltrs	2800x2100x2700	800mm	250/400 mm	10 H.P.
DCB-750	2500 Ltrs	1500 Ltrs	3000x2200x2600	800mm	250/400 mm	10 H.P.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Mixer, Blender and Dryer

Multi Mill

Octagonal Blender

Double Cone Blender

V Cone Blender

Ribbon Blender Mixer

Tray Dryer

Vibro Sifter

Rapid Mixer Granulator

Jacketed Mixing Vessel

Heavy Duty Toothpaste Mixer

Applications of Mixer, Blender and Dryer

Advantages of Herbal Powder Blender

Gentle mixing preserves the potency and aroma of herbal powders, avoiding excessive heat or particle breakdown.

Octagonal or ribbon designs ensure faster, more uniform blending compared to traditional mixers, with minimal space requirements.

GMP-compliant features support regulatory standards like WHO-GMP, US-FDA, and EMA, ensuring product safety.

Low maintenance, energy-efficient operation, and versatility for powders with varying densities enhance cost-effectiveness.

Key Features of Herbal Powder Blender

Operation: Typically employs a tumbling mechanism for gentle, low-shear mixing at low RPM to prevent degradation of heat-sensitive herbal powders; operates at two-thirds capacity for optimal mixing, with optional baffles to enhance uniformity.

Material: All product-contact parts are made of stainless steel for corrosion resistance, easy sterilization, and compliance with GMP standards; polished surfaces prevent material adhesion and ensure no cross-contamination.

Design: Features a compact, dust-free structure with charging ports, discharge valves, safety interlocks, emergency stops, and optional features like vacuum loading, PLC/HMI controls, or flame-proof motors for volatile herbal powders.

Capacity: Ranges from lab-scale to industrial-scale, with power-efficient motors tailored to batch size.

FAQ for Herbal Powder Blender

What is a Herbal Powder Blender and why is it used in Ayurvedic and Herbal industries?

A Herbal Powder Blender is a cGMP-compliant tumble mixer (typically Double Cone, Octagonal, or similar) specially designed for uniform blending of dry herbal powders, roots, leaves, spices, and herbal extracts. It ensures homogeneous mixing while preserving the potency, aroma, color, and active medicinal compounds of delicate herbal ingredients. It is widely used in Ayurvedic, nutraceutical, and herbal product manufacturing for pre-formulation blending.

What are the key advantages of using a Herbal Powder Blender?

It provides gentle low-shear tumbling that prevents heat generation and degradation of heat-sensitive herbs. Benefits include excellent blend uniformity, minimal segregation, dust-free operation, low power consumption, easy discharge with negligible residue, and fast product changeovers. This helps maintain the therapeutic value and consistency of herbal formulations while meeting WHO-GMP and regulatory standards.

How does the Herbal Powder Blender preserve the quality of herbal materials?

The blender operates at low RPM with a tumbling action (no high-speed agitators in standard models), generating minimal heat and shear. Mirror-polished SS316 contact parts prevent contamination, while the design ensures even mixing without damaging fragile particles, fibers, or volatile compounds in herbs. Optional features like jackets for cooling further protect sensitive ingredients.

What capacities are available for the Herbal Powder Blender?

We offer a wide range from lab-scale to production:

Lab models: 10–100 liters working capacity
Production models: 200–1500+ liters working capacity (e.g., DCB-100 to DCB-500 series) This flexibility supports small-batch testing as well as large-scale manufacturing of churnas, herbal mixes, and nutraceutical powders.

Why choose Herbal Powder Blender from Injectable Machines?

Our blenders feature robust SS316 construction, superior tumbling efficiency, safety interlocks, easy cleaning, and customization options (vacuum/bin charging, VFD, PLC/HMI). Designed specifically for herbal and Ayurvedic needs, they deliver consistent quality, regulatory compliance, low maintenance, and reliable performance with strong after-sales support.

Countries We Export to

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

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