Auger Dry Syrup Filling Machine

Description

Auger Dry Syrup Filling Machine is a specialized piece of pharmaceutical packaging equipment designed for accurately dispensing and filling dry powders—such as dry syrups, granules, or other non-free-flowing powders—into bottles, jars, vials, or pouches. Dry Syrup Filling Machine are essential in the pharmaceutical, nutraceutical, food, and chemical industries for ensuring precise dosing, which is critical for product quality, compliance with regulations, and high-volume production. The “auger” refers to the screw-like mechanism that rotates to measure and transfer exact volumes of powder, preventing issues like clumping or uneven fills common with free-flowing materials.

Hopper Loading: Powder is loaded into a built-in hopper.

Auger Activation: A rotating auger screw draws a predetermined volume of powder from the hopper.

Filling Cycle: The measured powder is dispensed into containers via a funnel or nozzle. Sensors or pedals trigger the cycle, and the process repeats for high-speed operation.

Post-Fill: Machines often integrate with conveyors, cappers, or sealers for complete lines.

This volumetric method provides ±1-2% accuracy, depending on powder properties like fineness, flowability, and bulk density.

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Salient Features of Auger Dry Syrup Filling Machine

Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
Automatic Infeed and Exit of Bottles through Star Wheel System.
Rotary Bottle Movement System with Rotary Funnel System
Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
All contact parts with easy removal system for Cleaning / Autoclaving / Sterilization.
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.

Monoblock cGMP Model.
“No Bottle – No Fill” System
No Bottle at infeed conveyor – Automatic Machine on/off system.
Machine construction in SS304 material.
Low Air – Machine Stop System, Low Vacuum – Machine Stop System.
Toughened Glass Safety Cabinet.

Working Principle of Auger Dry Syrup Filling Machine

The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line.

When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined.

Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

Technical Specification of Auger Dry Syrup Filling Machine

Models	AI-DPM 12	AI-DPM 16
Production Output	Up to 80 bottles/minute	Up to 120 bottles/minute
Bottle Diameter	Up to 85mm	Up to 85mm
Bottle Height	Up to 200mm	Up to 200mm
Fill Volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume
Fill Accuracy	± 2% Depending upon the Powder, under the controlled level of Humidity	± 2% Depending upon the Powder, under the controlled level of Humidity
Humidity	Below 28% Rh required on machine to be arrange by customer	Below 28% Rh required on machine to be arrange by customer
Power	2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump	2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump
Overall Dimension	1700 mm (L) x 1000 mm (W) x 1800 mm approx.	2000 mm (L) x 1200 mm (W) x 1800 mm approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Powder Filling Machines

Antibiotic Powder Filling Machine

Injectable Powder Filling Machine

Auger Powder Filling Machine

Bottle Dry Injectable Filling Machine

Automatic Dry Syrup Powder Filling Machine

Dry Syrup Powder Filler Capper

Dry Syrup Powder Filling Machine

Double Head Auger Powder Filling Machine

Applications of Powder Filling Machines

Advantages of Auger Dry Syrup Filling Machine

High precision for non-free-flowing powders.

Reduces waste and contamination.

Scalable from 10-150 bpm, with low maintenance.

Key Features of Auger Dry Syrup Filling Machine

Materials: Contact parts in SS316, Nylon, or HDPE for corrosion resistance and easy cleaning.

Controls: Digital panels, variable frequency drives (VFD), or servo motors for adjustable speeds and fill volumes.

Add-Ons: Vibratory feeders, vacuum pumps for de-aeration, date coders, or VFFS integration for pouches.

FAQ for Auger Dry Syrup Filling Machine

What is an Auger Dry Syrup Filling Machine and how does it work?

An Auger Dry Syrup Filling Machine is a specialized pharmaceutical equipment designed for accurately filling dry syrup powders, granules, and other non-free-flowing powders into bottles or jars. It uses a rotating helical auger screw that draws a precise volume of powder from the hopper and dispenses it through a funnel into the container. The process involves a magnetic clutch, bottle sensors, and a rotary system for consistent, high-speed operation, making it ideal for sterile and precise dosing.

What is the filling accuracy and production speed of the Auger Dry Syrup Filling Machine?

The machine provides a filling accuracy of ±2%, depending on the powder characteristics and when operated under controlled humidity (below 28% RH). It supports fill volumes from 5g to 70g per dose using change parts. Production output reaches up to 80 bottles/min (AI-DPM 12 model) and 120 bottles/min (AI-DPM 16 model).

What types of powders and containers can the Auger Dry Syrup Filling Machine handle?

It is specially suited for dry syrups and other semi-free-flowing or non-free-flowing pharmaceutical powders and granules. It handles bottles with diameters up to 85mm and heights up to 200mm. The machine is widely used in the Pharmaceutical, Nutraceutical, Herbal, Chemical, and Food industries.

What are the key features of the Auger Dry Syrup Filling Machine?

cGMP-compliant monoblock design with SS304 construction.
Contact parts made from SS316 with easy removal for cleaning/autoclaving.
Unique vibratory funnel system for better flow of semi-free powders.
“No Bottle – No Fill” system, automatic infeed/exit via star wheel, and safety features like low air/vacuum stop.
Tool-less adjustment of doctor and wiper blades, toughened glass safety cabinet, and rotary bottle movement.

What are the main advantages of using an Auger Dry Syrup Filling Machine?

High precision and repeatability with minimal product wastage.
Excellent suitability for non-free-flowing powders common in dry syrups.
Easy cleaning, quick changeover, and low maintenance.
Integration-ready with complete filling and capping lines.
Reliable performance under controlled humidity for regulatory compliance.

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