Biscuit Dough Kneader 5-kgs-10-kgs-20-kgs-50-kgs-100-kgs

Models range from ASM-5 (approx. 5 L working / 8 L gross) to ASM-100 (approx. 100 L working / 150 L gross), corresponding to the 5–100 kg range. Motors are offered in general and heavy-duty versions (e.g., 1–1.5 HP for smaller models up to 10–15 HP for the 100 L unit). Voltage can be adjusted to local power requirements.

The machine is built from industrial-grade Mild Steel, SS 304, or SS 316. Surfaces can be finished in matte or mirror polish. Mild-steel versions receive a red-oxide primer base plus dual-layer protective epoxy paint for corrosion resistance.

It uses two counter-rotating ‘Z’-profile (sigma) blades that create tangential kneading action. The blades produce bulk movement, stretching, folding, splitting, and re-amalgamation of the dough, generating high shear against the trough walls for uniform mixing and gluten development without overworking the dough.

Tangential blades meet side-by-side, typically run at a 3:2 speed ratio, and deliver higher shear—ideal for heavy, high-viscosity biscuit doughs. Overlapping blades intermesh at the same speed, provide faster material interchange, and suit lighter or more free-flowing mixes with gentler action.

Emptying can be manual (hand-wheel) or automated (hydraulic). Additional options include vessel tipping, bottom-mounted discharge valves, or a lateral extrusion screw for controlled product removal.

Yes. Optional jackets allow external heating or cooling. The trough is insulated with high-density mineral wool and protected by external metal cladding, supporting consistent temperature-controlled batches.

An ultra-tight clearance (~2 mm) between the blades and trough walls minimizes product retention. PTFE shaft seals provide sanitary, food-grade sealing. The Z-blade geometry and low dead-spot design promote thorough homogenization.

It uniformly handles tough doughs containing fats, sugars, and flours, reducing manual effort by up to 80%. It is suitable for shortbread, digestive, sandwich biscuits, and recipes requiring controlled gluten development. Energy-efficient motors and durable construction deliver low maintenance and faster batch cycles for strong ROI.

Yes. Specialized add-ons include vacuum systems and controlled fluid-spray mechanisms. Jacketed versions, different discharge methods, blade configurations, and material/finish choices can be supplied to match specific production needs.