Vial Filling Machine

We offer four main models:
– ALVF-40 → Up to 40 vials/min (2 filling heads)
– ALVF-80 → Up to 80 vials/min (4 filling heads)
– ALVF-120 → Up to 150 vials/min (8 filling heads)
– ALVF-250 → Up to 250 vials/min (12 filling heads)

All models handle vial diameters from 15mm to 70mm, heights from 25mm to 140mm, and filling volumes from 2ml to 250ml. The actual output depends on vial size, liquid viscosity, and fill volume. Custom configurations (including monoblock with stoppering and capping) are also available.

The machine uses a volumetric piston filling system with SS 316L syringes and nozzles, along with non-return valves for consistent dosage. It features a “No Vial – No Filling” sensor and “No Vial – Machine Stop” system to avoid wastage and cross-contamination. All product contact parts are made of Stainless Steel 316L, and the machine operates under Laminar Air Flow in a Class 100 environment. Optional nitrogen flushing is available to extend product shelf life. Filling accuracy is maintained at ±1% or better.

Sterilized vials are fed via an in-feed turntable or unscrambler onto a Delrin slat conveyor. They are positioned under the filling heads by a star wheel. The SS 316L syringes draw the product and dispense it precisely into the vials through nozzles that move up and down via a cam mechanism. After filling, vials move to the stoppering unit where sterilized rubber stoppers are automatically placed and pressed. The entire process is continuous, with sensors ensuring smooth, contamination-free operation. The machine can be integrated with washing, sterilizing, and sealing units for a complete line.

Key features include:
– Variable AC frequency drive for speed control
– Digital vial counter
– PLC with HMI (optional)
– Easy changeover and low maintenance
– IQ/OQ documentation support
– Compact monoblock design

Benefits: High-speed production with excellent accuracy, enhanced sterility, minimal product wastage, regulatory compliance, quick validation, and space efficiency. It reduces contamination risk, lowers operational costs, and is ideal for both small-batch and large-scale production.