Inverter Type Airjet Cleaning Machine

The Inverter Type Airjet Cleaning Machine is an advanced, high-efficiency automatic vial/bottle cleaning system designed for pharmaceutical, biotech, and injectable manufacturing industries. This machine utilizes compressed air (airjet) and vacuum technology to thoroughly clean glass or plastic vials, bottles, and ampoules without using water, making it ideal for water-sensitive or powder-filled products.

Inverter Type Airjet Cleaning Machine Video

Key Features of Inverter-Type Technology:

• Inverter Mechanism: Bottles/vials are individually gripped and inverted 180° (upside down) during the cleaning cycle, ensuring complete removal of loose particles, dust, and contaminants from the inner surfaces through powerful ionized air jets and simultaneous vacuum suction.

• Variable Frequency Drive (VFD): Equipped with inverter-driven motors for precise speed control, enabling adjustment of production output as per batch size while optimizing energy consumption.

• No Water Consumption: Fully dry cleaning process (air + vacuum only), eliminating water-related contamination risks and wastewater treatment requirements.

• Positive Air Pressure Inside Machine: Maintains cleanroom-compatible positive pressure to prevent external contamination.

• Ionized Air Jets: Neutralizes static charges on container surfaces, enhancing particle removal efficiency.

• Individual Indexing Motion: Ensures each container is stationary during the airjet and vacuum cycle for maximum cleaning effectiveness.

Typical Applications:

• Cleaning of vials (1 ml to 100 ml) and bottles (up to 500 ml) before sterile filling
• Removal of glass particles post-depurogenation, dust, and foreign contaminants
• Suitable for BFS (blow-fill-seal), powder, and lyophilized products

Compliance: Designed to comply with cGMP, USFDA, and 21 CFR Part 11 standards.

Exclusive Features of Airjet Vacuum Cleaning Machine

• Compact GMP Model.

• Made from AISI 304 and diverter assembly EDPE.

• Positive air pressure and vacuum cleaning.

• Easy operation for setting, change over& cleaning.

• Stationary S.S. nozzles.

• Automatic loading and unloading of container.

• Individual control for air pressure and vacuum cleaning.

• S.S pressure meter

• High-capacity blower suck the minute particle from bottle, ensure good cleaning of bottles.

• Variable speed with higher output.

• Positive & Negative Air pressure for proper cleaning.

• Easy operation. Stationary nozzles eliminate contamination.

• The stationary nozzles avoid chipping of bottle necks.

• Separate zone for dust collection chamber for easy cleaning after operation.

• Overload clutch is provided to prevent jamming on machine.

• Pressure regulator with pressure switch optionally provided.

• IQ/OQ validation documentation can be provided.

• PLC system with HMI can be offered.

Working Principle of Airjet Cleaning Machine

Containers are fed on to infeed turn table of the machine from where they are transferred on to conveyor of the machine. Once bottles reach to the Cleaning Station, proximity sensor provide pulse to the machine and pneumatic bottle stopper stops four bottles. Intermittent motion nozzles come down onto bottles. Vacuum mouth holder holds bottles firm and start air purging and vacuum suction operations. Vacuum suction unit suck impurities from the bottle. Air and vacuum both done on same time to take out impurities from the bottles. After cleaning the bottle, pneumatic bottle stopper deactivates, and bottles moves further on to conveyor for next operation.

Technical Specification Inverter Type Airjet Cleaning Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.