Semi Automatic Capsule Filling Machine

Description

Semi-Automatic Capsule Filling Machine is a specialized piece of pharmaceutical and nutraceutical equipment designed to fill empty hard gelatin capsules with powders, pellets, granules, tablets, mini-tablets, or even liquids. Unlike fully automatic machines, which run continuously with minimal operator input, semi-automatic models require the operator to manually handle tasks like loading empty capsules, transferring filling plates between stations, and sometimes removing filled capsules. This makes them ideal for small to medium-scale production, R&D labs, or startups proving concepts before scaling up. Semi Automatic Capsule Filling Machine are widely used in the pharmaceutical, cannabis, and nutraceutical industries to ensure precise dosing and high-quality output while complying with GMP standards.

  • Automation of Loading Station – This eliminates the need for continuous operator attention as solid-state control circuitry provides automatic stoppage of the loading table after completion of one cycle, each of 50 strokes.

 

  • Automation of Filling Station –This, again, is a revolutionary feature that eliminates the need for continuous operator attention. Motorized swing-in and swing-back of the drug hopper after one filling cycle results in reduced operator fatigue.

 

  • Pneumatic Closing Station – This utilizes an electronic sensor which activates a pneumatic cylinder to carry out the closing operation resulting in ease of operation and reduced operator fatigue.

 

  • Vertical Closing – Vertical closing of filled capsules reduces reject rates and powder spillage. This is critical for pellet filling. This is achieved by having two speeds for auger and nine speeds for filling table operation.

 

  • Modular type Hopperprovides easy and fast dismantling for cleaning. Change-over times between batches are reduced.

 

  • Filled Capsule Output Capacity can be increased using our ring loading station. This allows existing installations to be upgraded for extra production.

 

  • Large De-dusting Screen on the ejection chute provides for easy separation of powder adhering to filled capsules.

If you need details on specific models and pricing, let me know!

Working Principle of Semi Automatic Capsule Filling Machine

Empty capsules of suitable size are loaded in capsule hopper of filling machine. Powder then loaded into a separate hopper. This is a corkscrew driven hopper, which allows a constant fill throughout each capsule. The operator then uses the vacuum sucker to individually sort out and fill the capsules into the loading rings. Loading Rings can be made from 00 to 5 sizes as per requirements. The operator then uses the vacuum to separate the capsules.

 

Once the capsules are separated, the loading rings are pulled apart to release just the bottom section. This bottom section is then placed into the filling part of the machine. Once the loading rings has been placed into this section of the machine, the operator can switch on the filling. This causes the filler to slide across onto the capsules, and the capsules to rotate beneath it. The corkscrew then evenly forces the powder down into the capsules. This ensures that each capsule is of the same size and weight. The two loading rings are then placed back together and placed into the sealing section of the capsule filling machine. Once they are aligned, the operator closes the guard and uses air pressure to seal the capsules. The capsules are then released from the loading ring.

 

Once the capsules have been produced, there is also a capsule polishing option for this machine. The capsule polishing has a set of corkscrew brush bristles inside and uses a dust extractor unit connect with this capsule polishing machine. This dust extractor system de-dust the capsules by the vacuum, to leave them with a high-quality and professional finish.

Technical Specification of Semi Automatic Capsule Filling Machine

Model

ASCF – 25

ASCF – 35

Production Output

Up to 25,000 capsules/hour

Up to 35,000 capsules/hour

Capsule Size

00/0/1/2/3/4/5 with suitable parts

00/0/1/2/3/4/5 with suitable parts

M.O.C. of Loading Ring

Magnesium Alloy

Magnesium Alloy

M.O. C. of Contact Parts

Stainless Steel 316

Stainless Steel 316

Number of Ring

Single

Single

Number of Holes

Size 00: 360
Size 0: 480
Size 1, 2: 540Size 3, 4 & 5: 600

Size 00: 540
Size 0: 600
Size 1, 2: 720Size 3, 4 & 5: 840

Power Supply

5 H. P.

5 H. P.

Power Voltage

415 Volts, 3 Phase, 50 Hertz

415 Volts, 3 Phase, 50 Hertz

Compressed Air

8 CFM at 100 PSI

8 CFM at 100 PSI

Machine Dimensions approx.
Length
Width
Height

1600mm
1300mm
1600mm

1950mm
1200mm
1800mm

Net Weight in Kgs.

950 Kgs. approx.

1100 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Capsule Filling Machine

Applications of Capsule Filling Machine

Advantages of Semi Automatic Capsule Filling Machine

Excellent Filling Accuracy & Consistency

Online Capsule Polishing & Sorting

cGMP Compliant & Low Maintenance

User-Friendly Operation

Key Components of Semi Automatic Capsule Filling Machine

  • Capsule Loading Tray/Plate: Holds and aligns empty capsules for separation; often interchangeable for different sizes.

 

  • Capsule Separator/Sorter: Uses vacuum or pins to split cap from body; includes orientation units for efficiency.

 

  • Filling Hopper: Stores and feeds powder/granules; adjustable for volume control.

 

  • Auger/Dosing System: Precisely meters the fill weight; variable speed for powders or pellets.

 

  • Tamping Station: Compresses powder into the capsule body to avoid overfill and ensure uniformity.

 

  • Capsule Closing Mechanism: Locks the filled body and cap together securely.

 

  • Ejection Chute: Releases finished capsules for collection or further packaging.

 

  • Control Panel: Digital interface for speed, weight, and cycle adjustments; includes safety interlocks.

 

  • Safety Guards: Transparent barriers to protect operators from moving parts.

 

  • Frame and Drive Motors: Sturdy stainless steel base with variable-speed motors for repeatability.

FAQ for Semi Automatic Capsule Filling Machine

Adinath offers three main models:

  • ASCF-25: Up to 25,000 capsules per hour
  • ASCF-35: Up to 35,000 capsules per hour
  • ASCF-45: Up to 45,000 capsules per hour

All models support capsule sizes 00, 0, 1, 2, 3, 4 & 5 with suitable change parts.

Key features include:

  • Automatic loading station with declutching
  • Motorized drug hopper swing-in/swing-back
  • Pneumatic capsule closing station
  • Vertical closing to reduce powder spillage
  • Online capsule polishing and sorting
  • Modular hopper for easy cleaning and fast changeover
  • PLC-controlled digital display
  • Three different augers for various powder characteristics
  • SS 316 contact parts and GMP-compliant design
  • IQ/OQ documentation available

The process involves:

  1. Loading empty capsules into the hopper and using vacuum to separate caps and bodies into loading rings.
  2. Placing the body ring under the filling station where the auger fills powder/pellets.
  3. Rejoining caps and bodies in the pneumatic closing station.
  4. Ejecting filled capsules through an online polishing and de-dusting system.

This hybrid approach reduces operator fatigue while maintaining high accuracy.

  • Higher output than manual machines with lower investment than fully automatic ones
  • Reduced operator fatigue and powder wastage
  • Excellent filling accuracy and consistency
  • Easy size changeover and cleaning
  • Built-in polishing & sorting — no extra equipment needed
  • Versatile for powders, pellets, granules, and more
  • Suitable for pharmaceutical, Ayurvedic, herbal, and nutraceutical industries

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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