Hand Capsule Filler

Description

Hand Capsule Filler also known as a manual capsule filling machine is a tabletop device designed for filling empty capsules with powders, herbs, supplements, or other dry materials. It’s popular for home use, small-scale production, research and development (R&D), pharmacies, and compounding labs. These tools make the process faster and more efficient than filling capsules by hand, which can be messy and time-consuming. They typically hold multiple capsules at once (e.g., 24 to 400 holes) and support various capsule sizes like “00”. Unlike fully automated machines, hand-operated models rely on manual levers, tampers, and spreaders to separate capsule halves, fill them, and seal them. They’re affordable, portable, and don’t require electricity, but they vary in capacity and build quality.

Load Capsules: Use a capsule loader or orienter to place empty capsule halves into the machine’s plate.

Separate Halves: Pull a lever to lift the caps off the bodies, setting the caps aside.

Fill: Pour powder into a tray over the open bodies. Use a tamper to compress the powder evenly and a spreader to distribute it. Some include a powder stop to control depth.

Seal: Replace the caps and use a locking mechanism to join the halves in one motion.

Eject: Remove the filled capsules. The whole process for 100 capsules can take 5-15 minutes, depending on the model.

If you need details on specific models and pricing, let me know!

Salient Features of Hand Capsule Filler

Small and easy to use.
Three different versions suitable as per individual needs.
Stainless Steel 304 and 316 materials constructions as per choice.
Globally uses design hence easy to get service & maintenance.
Special purpose Powder tray for spillage free filling of powder.
Option of Automatic Capsule Loader as well as Manual Capsule Loader for loading capsules onto tray.

Suitability to hard gelatin capsules, vegetarian and HPMC capsules.
Multiple press option for filling different bulk density powders.
Interchangeability to different capsule sizes through parts & machines.
Optional Tablet Filling Attachment for filling tablets in capsules.
IQ/OQ documentation can be provided on demand.
Special machines for Size 0EL, 00EL and 000 can be offered.

Working Principle of Hand Capsule Filler

Translucent and colorless capsules are positioned in the capsule filling tray. Loading tray now loaded onto machine and capsule body get locked by the lever. Now press the handle and loading tray will be up with capsule caps. Put this loading tray on side. Capsule caps are separated from their bodies. Now adjust the lever, so capsule body get down on its original position. Now fill the powder by placing powder tray. Now the bodies are filled with pharmaceutical ingredients. Now again put loading tray with caps to the machine. Now lock the capsules through locking lever. Caps and bodies are rearranged post which expulsion of filled capsule takes place.

You can easily achieve filling of up to 6000 per hour and the machine can be easily washed according to the GMP norms. For more information related to our hand operated capsule filling machine, feel free to touch base with our sales team.

Below is the step by step guide of Hand Operated capsule filling machine:

Place empty capsules onto the loading tray and place tray onto the machine. Check the front knob it should be turned to the right.
Pull locking lever forward. Push down long handle which will lifts the caps off all the bodies. Set aside the tray containing all the caps.
Push locking lever back, by which capsule bodies will drop down and become level with filling surface.
Place powder tray on filler: keeps powder from spilling.
Pour & spread the pre-measured powder. Move extra powder onto powder tray’s shelf. Lower tamper and lock.
Turn handle to compress powder: this allows you to fill more powder in each capsule.
Raise tamper & spread extra powder from shelf into capsules: ensures uniform fill weights.
Return the tray containing caps to filler. Turn front knob to the left and lower locking plate. Engage lock for locking plate.
Hold tamper handle and push down on long handle. Bodies are pushed up into caps: all the capsules are now locked in one step.
Disengage lock for locking plate. Lift locking plate and turn front knob to the right.
Push down long handle and remove tray of completed capsules.
Capsules are filled now. You can turn tray and all the capsules will get out from the tray.

Technical Specification of Hand Capsule Filler

Model	CFM 300
Production Output	Up to 6000 Capsules/hour
Capsule Combinations	Size 00, 0, 1, 2, 3, 4 and 5

	(through different machines & parts)
Sequence of holes	25 x 12 = 300
No. of Loading Trays	Three nos.
Overall Dimension	405mm X 300mm X 455mm approx.
Net Weight	43 Kgs. approx.
Gross Weight	50 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Capsule Filling Machine

100 Holes Capsule Filling Machine

Automatic Capsule Filling Machine

Automatic Capsule Loader

Capsule Filling Machine with Loader Orienter

Capsule Polishing Machine

Lab Scale Automatic Capsule Filler

Manual Capsule Filling Machine

Semi Automatic Capsule Filling Machine

Applications of Capsule Filling Machine

Benefits of Hand Capsule Filler

Easy to Use and Low Barrier to Entry

Efficient for Small to Medium Batches

Low Maintenance and Durable

Precise and Controlled Filling

Key Features of Hand Capsule Filler

Compact & Sturdy Design: Space-saving model ideal for small to medium batch production, R&D labs, pilot plants, and research institutions.

High-Quality Construction: All contact parts made from SS 304 (optional SS 316). GMP-compliant design with matt finish.

300 Holes Configuration: 25 x 12 hole arrangement for filling up to 6,000 capsules per hour (depending on operator skill and powder characteristics).

Versatile Capsule Size Handling: Supports capsule sizes 00, 0, 1, 2, 3, 4 & 5 with easy interchangeable change parts.

Suitable for Various Products: Fills hard gelatin capsules, vegetarian (HPMC) capsules with powders, pellets, granules, and even tablets (with optional attachment).

Easy Operation & Cleaning: Simple hand-operated mechanism. All parts are easily dismantled for quick cleaning and maintenance.

Spillage-Free Filling: Powder tray provided for accurate and clean filling without wastage.

Multiple Loading Trays: Comes with 3 loading trays for higher productivity (operator can load one tray while another is in use).

FAQ for Hand Capsule Filler

What is a Hand Capsule Filler and who is it ideal for?

A Hand Capsule Filler, also known as a manual capsule filling machine, is a compact tabletop device used to fill empty hard gelatin, vegetarian (HPMC), or pullulan capsules with powders, granules, pellets, or even tablets (with an optional attachment). It is ideal for small-scale production, R&D labs, pilot plants, compounding pharmacies, nutraceutical manufacturers, Ayurvedic/herbal industries, and home use where full automation is not required.

What is the production capacity of the Hand Capsule Filler?

The standard CFM 300 model features a 300-hole configuration (25 x 12 arrangement) and can produce up to 6,000 capsules per hour. Actual output depends on operator skill, powder flow characteristics, and capsule size. It includes three loading trays, allowing one tray to be loaded while another is in operation for better productivity.

Which capsule sizes does the Hand Capsule Filler support?

The machine supports a wide range of capsule sizes — 00, 0, 1, 2, 3, 4, and 5 — through interchangeable change parts. Special configurations for elongated sizes (such as 00EL, 0EL, and 000) are also available on request, making it highly versatile for different pharmaceutical, nutraceutical, and herbal formulations.

What materials is the Hand Capsule Filler made from and how easy is it to clean?

All product contact parts are made from high-quality Stainless Steel 304 (with optional SS 316 for higher corrosion resistance). The machine features a GMP-compliant design with a matt finish. It is easy to dismantle, clean, and maintain — most parts are suitable for washing as per GMP norms, ensuring hygiene and quick changeovers between batches.

Does the Hand Capsule Filler require electricity and what are its key advantages?

The basic operation is fully manual and requires no electricity, making it portable and suitable for any setting. Key advantages include its compact & sturdy design, spillage-free powder tray, multiple tamping options for different powder densities, optional automatic/manual capsule loader, tablet filling attachment, and availability of IQ/OQ documentation. It offers precise, consistent filling with low maintenance and minimal powder wastage.

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