Tablet Capsule Counting Filling Machine

Q: What are the key features and advantages of this machine?

Salient features include: Compact GMP model with automatic bottle transportation, counting, and filling. Variable frequency drive for speed adjustment. Optional dust collector for uncoated tablets. Easy operation by semi-skilled operators. Integration with turntable, filler, and conveyor for precision. Advantages : High accuracy and precision. Increased speed and efficiency. Reduced labor costs and human error. Strong regulatory compliance and quality control.

Description

Tablet Capsule Counting Filling Machine is an automated or semi-automated piece of equipment primarily used in the pharmaceutical, nutraceutical, and dietary supplement industries to accurately count and dispense solid dosage forms—such as tablets, hard gelatin capsules, soft gels, pills, and caplets—into containers like bottles, vials, or jars. These machines enhance efficiency, reduce human error, and ensure precise dosing, which is critical for regulatory compliance and product safety, as even minor inaccuracies can affect treatment efficacy or lead to over/under-dosing.

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Salient Features of Tablet Capsule Counting Filling Machine

Compact GMP model.
Automatic Machine as bottle transportation, capsule counting and filling process is automatic.
Up to 30 bottles per minute depending upon the number of counts per fill.
Optional accessories: Dust Collector for removing the powder from the filler when using uncoated tablets.
Suitable to fill up to 250 capsules/tablets in a container.

All contact parts are made from high quality Stainless Steel for GMP compliance.
Variable frequency drive for machine speed adjustment.
Machine suitable to count and fill all capsule sizes ranging from 00 to 1, 2, 3 & 4.
Easy to operate, hence semi-skilled operator can operate easily, Machine able to fill capsules in bottles, rigid containers and poly bags.
Machine suitable to fill capsule as well as tablets.

Working Principle of Tablet Capsule Counting Filling Machine

Automatic Tablet/Capsule Counting Machine, ACFM – 30 is Automatic Single Disc Counting Machine. constructed using highly sophisticated technology and superior production techniques, this machine has higher rate of counting and filling of tablets/capsules up to 30 bottles/minute. Moreover, to ensure precision functioning, we offer this Fully Automatic Counting Machine with turntable, filler & conveyor.

Technical Specification of Tablet Capsule Counting Filling Machine

Model	ACCM – 50
Capsule Size	00 to 4
Bottle Diameter	Up to 100mm (more also in custom made machine)
Diameter of Unscrambler	36”
Diameter of Filler	36”
Conveyor Lenght	60”
Conveyor Width	100mm
Working Height	Adjustable between 800mm to 900mm
Contact Parts	Stainless Steel 316
Capacity	These machines have 8, 10, or 12 counting channels, affecting speed and capacity.
Speed	Depending on model, production speeds can exceed 40 bottles per minute based on bottle count.
Power Supply	Works with 220V, 50/60Hz and single-phase; 6 bar (87 psi), 100 NL/min (3.6 CFM) air pressure required
Material Structure	Contact parts in contact with products are made of high-quality stainless steel to ensure product safety and cleanliness.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Counting Filling Machine

Automatic Disc Based Capsule Counting Machine

Automatic Tablet Counting Machine

Digital Capsule Counting Machine

Disc Based Capsule Counting Machine

Manual Capsule Counter

Semi Automatic Capsule Counter Machine

Applications of Counting Filling Machine

Advantages of Tablet Capsule Counting Filling Machine

High Accuracy and Precision

Increased Speed and Efficiency

Labor Cost Reduction and Reduced Human Error

Regulatory Compliance and Quality Control

Key Features of Tablet Capsule Counting Filling Machine

Counting Mechanism: Utilizes advanced sensors, such as photoelectric or infrared detection systems, to count items with high precision. Vibrating plates or hoppers separate and feed products evenly, preventing jams or overlaps. Some models employ patented vertical pathway compensated counting for 100% accuracy without needing mold changes for different sizes.

Filling Process: After counting, the machine dispenses the exact quantity into containers via nozzles or droppers. Many models support multi-channel operation for high-speed filling, alternating between multiple bottles to boost throughput. Excess items are often recycled back to a collection tray.

Versatility: Handles a wide range of product sizes and shapes, including coated tablets, capsules, and even non-pharma items like candies or hardware. It can process up to 600–1,000 pieces per minute, depending on the model.

User-Friendly Design: Features include one-button operation for height adjustment, no-tool changeovers, easy cleaning, and integration with other packaging lines like cappers or labelers. Compact tabletop versions fit small spaces, while linear or rotary models suit high-volume production.

Counting Mechanism: Utilizes advanced sensors, such as photoelectric or infrared detection systems, to count items with high precision. Vibrating plates or hoppers separate and feed products evenly, preventing jams or overlaps. Some models employ patented vertical pathway compensated counting for 100% accuracy without needing mold changes for different sizes.

Filling Process: After counting, the machine dispenses the exact quantity into containers via nozzles or droppers. Many models support multi-channel operation for high-speed filling, alternating between multiple bottles to boost throughput. Excess items are often recycled back to a collection tray.

Versatility: Handles a wide range of product sizes and shapes, including coated tablets, capsules, and even non-pharma items like candies or hardware. It can process up to 600–1,000 pieces per minute, depending on the model.

User-Friendly Design: Features include one-button operation for height adjustment, no-tool changeovers, easy cleaning, and integration with other packaging lines like cappers or labelers. Compact tabletop versions fit small spaces, while linear or rotary models suit high-volume production.

Safety and Compliance: No direct human contact with products minimizes contamination. Machines often include features like automatic stop for jams, dust-resistant sensors, and options for weighing post-counting to verify totals.

FAQ for Tablet Capsule Counting Filling Machine

What is a Tablet Capsule Counting Filling Machine and what is it used for?

The Tablet Capsule Counting Filling Machine is an automated or semi-automated system designed to accurately count and dispense solid dosage forms such as tablets, hard gelatin capsules, soft gels, pills, and caplets into containers like bottles, vials, or jars. It is primarily used in the pharmaceutical, nutraceutical, dietary supplement, Ayurvedic, and herbal industries to improve efficiency, minimize human error, ensure precise dosing, and maintain regulatory compliance (GMP standards).

What is the production capacity and speed of the machine?

The machine can fill up to 30 bottles per minute (model-dependent, such as ACCM-50), depending on the number of counts per bottle and configuration (e.g., 8, 10, or 12 counting channels). It supports filling up to 250 capsules/tablets per container and handles capsule sizes from 00 to 4. Higher-throughput models can exceed 40 bottles per minute.

Which types of products and containers can the machine handle?

It is versatile and suitable for counting and filling tablets and capsules (including coated/uncoated). It works with bottles up to 100mm diameter (custom sizes available), rigid containers, and poly bags. All product contact parts are made of high-quality Stainless Steel 316 for GMP compliance and easy cleaning.

What are the key features and advantages of this machine?

Salient features include:

Compact GMP model with automatic bottle transportation, counting, and filling.
Variable frequency drive for speed adjustment.
Optional dust collector for uncoated tablets.
Easy operation by semi-skilled operators.
Integration with turntable, filler, and conveyor for precision.

Advantages:

High accuracy and precision.
Increased speed and efficiency.
Reduced labor costs and human error.
Strong regulatory compliance and quality control.

How does the Tablet Capsule Counting Filling Machine work, and what power/air requirements does it have?

The machine uses a sophisticated disc-based counting system with advanced sensors (e.g., photoelectric/infrared) for high-precision counting. Products are fed via vibrating plates/hoppers, counted, and dispensed into containers moving on a conveyor. It requires 220V, 50/60Hz single-phase power (adjustable per customer needs) and 6 bar (87 psi) air pressure at 100 NL/min (3.6 CFM). Working height is adjustable (800–900mm).

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