Tablet Capsule Counting Filling Machine

A Tablet Capsule Counting Filling Machine is an automated or semi-automated piece of equipment primarily used in the pharmaceutical, nutraceutical, and dietary supplement industries to accurately count and dispense solid dosage forms—such as tablets, hard gelatin capsules, soft gels, pills, and caplets—into containers like bottles, vials, or jars. These machines enhance efficiency, reduce human error, and ensure precise dosing, which is critical for regulatory compliance and product safety, as even minor inaccuracies can affect treatment efficacy or lead to over/under-dosing.

Tablet Capsule Counting Filling Machine Video

Key Features and Functionality

• Counting Mechanism: Utilizes advanced sensors, such as photoelectric or infrared detection systems, to count items with high precision. Vibrating plates or hoppers separate and feed products evenly, preventing jams or overlaps. Some models employ patented vertical pathway compensated counting for 100% accuracy without needing mold changes for different sizes.

• Filling Process: After counting, the machine dispenses the exact quantity into containers via nozzles or droppers. Many models support multi-channel operation for high-speed filling, alternating between multiple bottles to boost throughput. Excess items are often recycled back to a collection tray.

• Versatility: Handles a wide range of product sizes and shapes, including coated tablets, capsules, and even non-pharma items like candies or hardware. It can process up to 600–1,000 pieces per minute, depending on the model.

• User-Friendly Design: Features include one-button operation for height adjustment, no-tool changeovers, easy cleaning, and integration with other packaging lines like cappers or labelers. Compact tabletop versions fit small spaces, while linear or rotary models suit high-volume production.

• Safety and Compliance: No direct human contact with products minimizes contamination. Machines often include features like automatic stop for jams, dust-resistant sensors, and options for weighing post-counting to verify totals.

Types of Machines

• Manual/Semi-Automatic: Basic models with 50-hole counters for low-volume needs, requiring some operator input for filling.

• Automatic Tabletop: Ideal for pharmacies or small labs; counts and fills single or multiple vials quickly.

• Multi-Channel Linear: High-speed industrial units  for bottling lines, using indexing conveyors.

• Integrated Systems: Monobloc units combining counting, filling, and capping for end-to-end automation.

Salient Features of Tablet Capsule Counting Filling Machine

• Compact GMP model.

• Automatic Machine as bottle transportation, capsule counting and filling process is automatic.

• Up to 30 bottles per minute depending upon the number of counts per fill.

• Optional accessories: Dust Collector for removing the powder from the filler when using uncoated tablets.

• Suitable to fill up to 250 capsules/tablets in a container.

• Machine able to fill capsules in bottles, rigid containers and poly bags.

• All contact parts are made from high quality Stainless Steel for GMP compliance.

• Variable frequency drive for machine speed adjustment.

• Machine suitable to count and fill all capsule sizes ranging from 00 to 1, 2, 3 & 4.

• Easy to operate, hence semi-skilled operator can operate easily.

• Machine suitable to fill capsule as well as tablets.

Process Operation of Tablet Capsule Counting Filling Machine

Automatic Tablet/Capsule Counting Machine, ACFM – 30 is Automatic Single Disc Counting Machine. constructed using highly sophisticated technology and superior production techniques, this machine has higher rate of counting and filling of tablets/capsules up to 30 bottles/minute. Moreover, to ensure precision functioning, we offer this Fully Automatic Counting Machine with turntable, filler & conveyor.

Technical Specification of Tablet Capsule Counting Filling Machine

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.