Automatic Tablet Counting Machine

Description

Automatic Tablet Counting Machine is a specialized piece of equipment designed to accurately and efficiently count tablets, capsules, pills, and similar solid dosage forms without manual intervention. These machines are widely used in the pharmaceutical, nutraceutical, and veterinary industries to streamline prescription filling, inventory management, and packaging processes. By automating the counting, they reduce human error, increase speed, and ensure compliance with regulatory standards like those from the FDA. They typically employ technologies such as optical sensors, photoelectric eyes, vibratory feeders, or image-based detection to count items at rates ranging from hundreds to thousands per minute, depending on the model.

Automatic tablet counters generally operate through a combination of mechanical and electronic components:

 

  • Feeding Mechanism: Tablets are loaded into a hopper or tray. A vibratory feeder or rotating turntable gently moves them into a single-file line to prevent jams.

 

  • Counting Technology: As tablets pass through a sensing area, sensors detect and tally each one. Advanced models use algorithms to identify size, shape, and even detect broken pieces as small as 0.5 mm.

 

  • Dispensing: Once the preset count is reached, the machine stops and dispenses the items directly into bottles, vials, or containers. Some include direct bottling features for seamless integration with filling lines.

 

  • Calibration and Setup: Many modern machines auto-calibrate for different product types, requiring minimal adjustments. Tool-free changeovers allow quick switches between batches.

 

Automatic Tablet Counting Machine handle a variety of shapes and sizes, including opaque, translucent, and gel capsules, with accuracy rates often exceeding 99.99%. They are built for durability, with stainless steel components for easy cleaning and compliance with hygiene standards.

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Working Principle of Automatic Tablet Counting Machine

Automatic Tablet/Capsule Counting Machine, ACFM – 30 is Automatic Single Disc Counting Machine. constructed using highly sophisticated technology and superior production techniques, this machine has higher rate of counting and filling of tablets/capsules up to 30 bottles/minute. Moreover, to ensure precision functioning, we offer this Fully Automatic Counting Machine with turntable, filler & conveyor.

Technical Specification of Automatic Tablet Counting Machine

Model

ACCM – 50

Capsule Size

00 to 4

Bottle Diameter

Up to 100mm (more also in custom made machine)

Diameter of Unscrambler

36”

Diameter of Filler

36”

Conveyor Lenght

60”

Conveyor Width

100mm

Working Height

Adjustable between 800mm to 900mm

Contact Parts

Stainless Steel 316

Capacity

These machines have 8, 10, or 12 counting channels, affecting speed and capacity.

Speed

Depending on model, production speeds can exceed 40 bottles per minute based on bottle count.

Power Supply

Works with 220V, 50/60Hz and single-phase; 6 bar (87 psi), 100 NL/min (3.6 CFM) air pressure required

Material Structure

Contact parts in contact with products are made of high-quality stainless steel to ensure product safety and cleanliness.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Counting Filling Machine

Applications of Counting Filling Machine

Advantages of Automatic Tablet Counting Machine

High Accuracy and Precision

Increased Speed and Efficiency

Labor Cost Reduction and Reduced Human Error

Regulatory Compliance and Quality Control

Key Features of Automatic Tablet Counting Machine

  • Accuracy and Speed: Counts up to 500–3,000+ items per minute with near-perfect precision, minimizing waste and errors.

 

  • Versatility: Suitable for tablets, capsules, soft gels, and even hard candies; adaptable for small-scale pharmacies or high-volume production lines.

 

  • Ease of Use: User-friendly interfaces with LED/LCD displays, no tools needed for maintenance, and compact designs that fit on countertops.

 

  • Integration: Can connect to bottling, capping, and labeling systems for end-to-end automation.

 

  • Cost Savings: Reduces labor time and errors, leading to faster inventory and prescription fulfillment.

 

  • Safety and Compliance: Features like no sharp edges, sealed bearings, and scan-verification ensure safe operation and regulatory adherence.

 

Potential drawbacks include initial setup for very irregular shapes and the need for regular cleaning to avoid contamination, but these are mitigated in high-end models.

FAQ for Automatic Tablet Counting Machine

The machine (Model ACCM-50) can fill up to 30 bottles per minute, depending on the count per bottle and configuration (8, 10, or 12 counting channels). It supports filling up to 250 tablets/capsules per container and handles higher speeds (exceeding 40 bottles per minute) in optimized setups. It is suitable for capsule sizes from 00 to 4.

It is highly versatile and can count and fill tablets (coated/uncoated) and capsules (hard gelatin, soft gels). It works with various containers, including bottles up to 100mm diameter (custom sizes available), rigid containers, and poly bags. All product contact parts are made of Stainless Steel 316 for GMP compliance and easy cleaning.

Salient features include:

  • Compact GMP model with fully automatic bottle transportation, counting, and filling.
  • Variable frequency drive (VFD) for adjustable speed.
  • Optional dust collector for uncoated tablets.
  • Integration with turntable, filler, and conveyor for seamless operation.
  • Easy operation suitable for semi-skilled operators.
  • Advanced disc-based counting with photoelectric/infrared sensors for high precision.

The machine operates on 220V, 50/60Hz single-phase power (adjustable as per customer requirements) and requires 6 bar (87 psi) air pressure at 100 NL/min (3.6 CFM). Working height is adjustable between 800–900mm. It features a sophisticated disc-based system with vibratory feeding for gentle, jam-free handling and high accuracy.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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