Automatic Tablet Counter

Q: What are the key features of the Automatic Tablet Counter?

Salient features include: Compact GMP model with fully automatic bottle transportation, counting, and filling. Variable frequency drive (VFD) for adjustable speed. Optional dust collector for uncoated tablets. Integration with unscrambler, filler, and conveyor for seamless operation. Easy operation suitable for semi-skilled operators. Advanced disc-based counting with sensors for high precision and jam-free performance.

Description

Automatic Tablet Counter is a specialized pharmaceutical device designed to accurately and efficiently count tablets, capsules, and soft-gels without manual intervention, reducing errors and saving time in pharmacies, veterinary offices, doctor’s offices, and manufacturing settings. These machines are essential for tasks like inventory management, prescription filling, and pre-packaging vials, ensuring compliance with high standards of accuracy in the healthcare industry.

Automatic tablet counters generally operate through a combination of mechanical and electronic components:

Feeding Mechanism: Tablets are loaded into a hopper or tray. A vibratory feeder or rotating turntable gently moves them into a single-file line to prevent jams.

Counting Technology: As tablets pass through a sensing area, sensors detect and tally each one. Advanced models use algorithms to identify size, shape, and even detect broken pieces as small as 0.5 mm.

Dispensing: Once the preset count is reached, the machine stops and dispenses the items directly into bottles, vials, or containers. Some include direct bottling features for seamless integration with filling lines.

Calibration and Setup: Many modern machines auto-calibrate for different product types, requiring minimal adjustments. Tool-free changeovers allow quick switches between batches.

Automatic Tablet Counting Machine handle a variety of shapes and sizes, including opaque, translucent, and gel capsules, with accuracy rates often exceeding 99.99%. They are built for durability, with stainless steel components for easy cleaning and compliance with hygiene standards.

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Salient Features of Automatic Tablet Counter

Compact GMP model.
Automatic Machine as bottle transportation, capsule counting and filling process is automatic.
Up to 30 bottles per minute depending upon the number of counts per fill.
Optional accessories: Dust Collector for removing the powder from the filler when using uncoated tablets.
Suitable to fill up to 250 capsules/tablets in a container.

All contact parts are made from high quality Stainless Steel for GMP compliance.
Variable frequency drive for machine speed adjustment.
Machine suitable to count and fill all capsule sizes ranging from 00 to 1, 2, 3 & 4.
Easy to operate, hence semi-skilled operator can operate easily, Machine able to fill capsules in bottles, rigid containers and poly bags.
Machine suitable to fill capsule as well as tablets.

Working Principle of Automatic Tablet Counter

Automatic Tablet/Capsule Counting Machine, ACFM – 30 is Automatic Single Disc Counting Machine. constructed using highly sophisticated technology and superior production techniques, this machine has higher rate of counting and filling of tablets/capsules up to 30 bottles/minute. Moreover, to ensure precision functioning, we offer this Fully Automatic Counting Machine with turntable, filler & conveyor.

Technical Specification of Automatic Tablet Counter

Model	ACCM – 50
Capsule Size	00 to 4
Bottle Diameter	Up to 100mm (more also in custom made machine)
Diameter of Unscrambler	36”
Diameter of Filler	36”
Conveyor Lenght	60”
Conveyor Width	100mm
Working Height	Adjustable between 800mm to 900mm
Contact Parts	Stainless Steel 316
Capacity	These machines have 8, 10, or 12 counting channels, affecting speed and capacity.
Speed	Depending on model, production speeds can exceed 40 bottles per minute based on bottle count.
Power Supply	Works with 220V, 50/60Hz and single-phase; 6 bar (87 psi), 100 NL/min (3.6 CFM) air pressure required
Material Structure	Contact parts in contact with products are made of high-quality stainless steel to ensure product safety and cleanliness.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Counting Filling Machine

Automatic Disc Based Capsule Counting Machine

Automatic Tablet Counting Machine

Digital Capsule Counting Machine

Disc Based Capsule Counting Machine

Manual Capsule Counter

Semi Automatic Capsule Counter Machine

Applications of Counting Filling Machine

Advantages of Automatic Tablet Counter

High Accuracy and Precision

Increased Speed and Efficiency

Labor Cost Reduction and Reduced Human Error

Regulatory Compliance and Quality Control

Key Features of Automatic Tablet Counter

Counting Mechanism: Utilizes a turntable disc or slat system where tablets or capsules are placed. An automatic gate or sensor allows only one item to pass at a time, ensuring precise counts.

Speed and Capacity: Capable of counting up to 500 tablets or capsules per minute, making it suitable for both low- and high-volume operations.

Ease of Use: Simple operation involves loading the items onto the disc, entering the desired quantity via a keypad or LED display, and pressing start. The counted items are dispensed directly into a collection drawer, vial, or bottle, with excess automatically returned to a bottom drawer for inventory reuse. No direct human contact is needed, minimizing contamination.

Accuracy and Verification: Best-in-class reliability with built-in safeguards; some models like the KL1Plus include scan-verification software to check for errors in medication type, strength, or quantity before dispensing.

Design and Portability: Compact and lightweight, fitting easily on countertops. Easy to clean with removable parts and no need for complex maintenance.

Applications: Ideal for pharmacies, veterinary use, and nutraceutical production. It eliminates tedious hand-counting, reduces dispensing errors, and integrates with inventory systems in some advanced units.

FAQ for Automatic Tablet Counter

What is an Automatic Tablet Counter and what are its primary uses?

The Automatic Tablet Counter is a specialized pharmaceutical device designed to accurately and efficiently count tablets, capsules, soft gels, and similar solid dosage forms without manual intervention. It is widely used in pharmacies, veterinary offices, doctor’s offices, manufacturing units, and industries like pharmaceutical, nutraceutical, Ayurvedic, herbal, biotech, and dietary supplements for inventory management, prescription filling, pre-packaging, and high-volume bottling while ensuring precision and compliance with GMP standards.

What is the production capacity and speed of the Automatic Tablet Counter?

The machine (Model ACCM-50) can fill up to 30 bottles per minute, depending on the count per bottle and the number of counting channels (typically 8, 10, or 12). It supports filling up to 250 tablets/capsules per container and can achieve higher speeds (exceeding 40 bottles per minute) in optimized configurations. It handles capsule sizes from 00 to 4.

Which products and container types can the Automatic Tablet Counter handle?

It is highly versatile and suitable for tablets (coated/uncoated) and capsules (hard gelatin, soft gels). The machine works with various containers including bottles up to 100mm diameter (custom sizes available), rigid containers, and poly bags. All product contact parts are made of Stainless Steel 316 for GMP compliance, easy cleaning, and hygiene.

What are the key features of the Automatic Tablet Counter?

Salient features include:

Compact GMP model with fully automatic bottle transportation, counting, and filling.
Variable frequency drive (VFD) for adjustable speed.
Optional dust collector for uncoated tablets.
Integration with unscrambler, filler, and conveyor for seamless operation.
Easy operation suitable for semi-skilled operators.
Advanced disc-based counting with sensors for high precision and jam-free performance.

What are the power, air, and technical requirements for the Automatic Tablet Counter?

The machine operates on 220V, 50/60Hz single-phase power (adjustable as per customer requirements) and requires 6 bar (87 psi) air pressure at 100 NL/min (3.6 CFM). The working height is adjustable between 800–900mm. It features a sophisticated vibratory feeding and disc-based system for gentle handling, high accuracy, and reliable performance.

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