Disc Based Capsule Counting Machine

Description

Pre-determined capsules are counted and filled into bottles, jars, and pouches using a Disc-based Capsule Counting Machine with a semi-automatic capsule counter. Depending on the needs of each particular user, alternative counts for various capsule sizes may be provided. It’s interesting to note that, with an extra disk, this capsule counting machine can also count and fill tablets. This machine is also known as a semi-automatic tablet counting machine because of this. The Capsule Counting and Filling equipment is a disc-based capsule counting equipment that conforms with cGMP regulations because the disk is made of food-grade materials. The possibility of contamination is extremely low. A specially made vibrator assembly is available in a dish to fully settle capsules into the disc’s holes. It’s interesting that the machine has both a foot pedal-operated manual mode and an auto option for multitasking. Adinath is among India’s top producers of capsule counting machines thanks to its cutting-edge technology, robust construction, and affordable costs.

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Working Principle of Disc Based Capsule Counting Machine

Product is feed on a rotating disc, and is channel in guided opening as per the shape and size of the product for counting & filling. As per the count set in the counting MMI unit no. of count is maintained and released by pneumatic closer for the counting and filling operation. Product Containers/Pouches are kept manually at the release end to fill the counted product.

Technical Specification of Disc Based Capsule Counting Machine

Specification

Description

Contact Parts

Stainless Steel 316 or other Food Grade materials

Diameter of Counting Disc

30”

Feed Disc Material of Constructions

Delrin / Cast Nylon / Similar food grade material

Power Consumption

1 H.P.

Air Consumption

40 liters/minute@ 6 bar pr.

Electrical Characteristics

220 volts, single phase, 50 hertz

Overall Dimension

1345mm (L) X 1170mm (W) 990mm (H) approx.

Packing Box Dimension

1981mm (L) X 1219mm (W) 1016mm (H) approx.

Net Weight

200 Kgs. approx.

Gross Weight

350 Kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Counting Filling Machine

Applications of Counting Filling Machine

Advantages of Disc Based Capsule Counting Machine

High Accuracy and Precision

Excellent Versatility

Cost-Effective and Reliable Operation

GMP Compliance and Hygiene

Key Features of Disc Based Capsule Counting Machine

A Disc Based Capsule Counting Machine (available in semi-automatic and automatic models) is a robust, proven solution for accurate counting and filling of capsules and tablets. It uses custom-engineered rotating discs with precisely machined pockets, making it ideal for pharmaceutical, nutraceutical, Ayurvedic, herbal, and dietary supplement industries. Here are its main key features:

 

 

  • Custom-Designed Large Counting Discs

    • Available in diameters of 24″, 30″, or 36″ for optimal capacity and flexibility.
    • Discs are custom-manufactured from food-grade materials like Delrin / Cast Nylon to match specific product shapes and sizes.
    • Handles capsule sizes 00 to 4 and various tablets (coated/uncoated, round, oblong, pearls). Interchangeable discs allow quick changeovers.
 
  • Advanced Feeding and Settling System

    • Specially designed vibrator assembly ensures capsules/tablets settle completely into disc holes for precise single-item counting.
    • Adjustable filler that can be tilted from 20° to 35° for smooth product flow into the disc.
    • Gentle mechanical handling minimizes breakage and damage to fragile products.
 
  • Efficient Delivery and Filling System

    • Delivery chutes with telescoping Stainless Steel 316 filler tubes and adaptors for accurate dispensing into bottles, jars, pouches, and narrow-mouth vials.
    • Pneumatic release for repeatable, controlled counts.
    • Supports “No Container – No Fill” operation in advanced models.
 
  • GMP-Compliant and Hygienic Construction

    • All product contact parts made of high-quality Stainless Steel 316.
    • Compact footprint with easy-to-clean design and minimal contamination risk.
    • Optional dust extractor for uncoated tablets/capsules.
    • Optional DQ/IQ/OQ documentation support.
 
  • User-Friendly Operation and Drive System
    • Semi-automatic models: Dual modes (automatic + manual foot-switch), variable speed drive with heavy-duty gearbox (50:1 ratio), and 0.5 HP motor (disc RPM 3–7).
    • Automatic models: Fully automated bottle transportation, counting, and filling with integration to turntable, filler, and conveyor; up to 30+ bottles per minute.
    • Operates on standard single-phase 220V power (adjustable as per requirements) with low power consumption.

FAQ for Disc Based Capsule Counting Machine

The machine features a large 30″ diameter counting disc that provides high filling capacity. Output depends on product size, count per container, and operator efficiency. It uses a 1 HP motor, requires 40 liters/minute air at 6 bar, and operates on 220V, single phase, 50 Hz power. Overall dimensions are approximately 1345mm (L) × 1170mm (W) × 990mm (H) with a net weight of ~200 kg. It supports custom counts for various capsule sizes (00 to 4).

It is highly versatile and suitable for capsules (hard gelatin, soft gelatin, HPMC, veg) as well as tablets (coated/uncoated, round, oblong, etc.) with interchangeable discs. Containers include bottles, jars, and pouches. All product contact parts are Stainless Steel 316 or food-grade materials, and the disc is made of Delrin / Cast Nylon for hygiene and low contamination risk.

Key features include:

  • 30″ diameter custom-designed disc for highest filling capacity.
  • “No Container – No Fill” operation.
  • Microprocessor-based control for high efficiency.
  • Special vibrator assembly to ensure products settle fully into disc holes.
  • Adjustable filler and heavy-duty gearbox.
  • Optional dust extractor.
  • Dual operation modes (automatic + manual foot-switch) and user-friendly, easy-to-clean design.

The working principle involves feeding product onto a rotating disc where items are guided into pockets according to their shape and size. The set count is released pneumatically into containers placed manually at the filling point. It requires 220V single-phase power (1 HP) and 40 liters/minute compressed air at 6 bar. Power voltage can be customized as per customer requirements.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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