Automatic Bottle External Washing Machine

Q: What is the production capacity of the machine?

The machine is available in two models: AVRW 120 : Up to 100 bottles/vials per minute AVRW 240 : Up to 200 bottles/vials per minute It supports vial/bottle sizes from 2 ml to 100 ml (glass and plastic) with no change parts required.

Q: What are the key features of the Automatic Bottle External Washing Machine?

Compact cGMP model with PLC control and HMI “ No Vial – No Washing ” system to eliminate wastage of water and air Safety features: Stops water/air supply when acrylic doors are opened Infeed and outfeed turn tables Imported gear motors and variable AC frequency drives Uses normal water (no hot water required) Acrylic cabinet and easy-to-clean stainless steel construction Suitable for 5 ml to 100 ml vials without change parts

Description

Automatic Bottle External Washing Machine is an industrial or semi-industrial device designed to clean the exterior surfaces of bottles (typically glass, PET, plastic, or metal) prior to filling, labeling, or packaging in beverage, pharmaceutical, food, or cosmetic production lines. Unlike internal rinsers, these machines focus on removing dust, debris, labels, residues, and contaminants from the outside of the bottle using high-pressure jets of water, air, detergents, or sanitizing solutions. They ensure hygiene, compliance with GMP (Good Manufacturing Practices) standards, and efficiency by automating the process, reducing manual labor, and minimizing water usage through recycling systems.

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Salient Features of Automatic Bottle External Washing Machine

Compact cGMP model.
Indication & alarm in PLC.
“No Vial – No Washing” system eliminates wastage of water & air.
Easy cleaning & maintaining
Machine is equipped with PLC system.
Stops supply of water & air when acrylic doors opened during operation.

Suitable for vial sizes from 5ml to 100ml without any change parts (No change parts required)
Normal water required for washing & no hot water required.
When there is no vial on conveyor, it stops the water & air supply. Infeed & outfeed Turn Tables.
Imported Gear motor for main drive, unscrarnbler and scrambler.
Variable A.C frequency drive for main drive, unscrambler and scrambler Acrylic cabinet for machine.

Working Principle of Automatic Bottle External Washing Machine

Loading: Bottles are placed on a rotary table, conveyor, or indexing system.

Pre-Wash: Initial jetting or immersion to remove loose debris.

Soaking/Detergent Wash: Bottles are submerged or sprayed with alkaline detergents for 5–10 minutes.

Label Extraction (if applicable): High-velocity jets or mechanical arms peel off labels.

Rinsing: Multi-stage rinses with recycled then fresh water to neutralize and remove residues.

Drying/Air Wash: Compressed air jets to blow-dry exteriors.

Unloading: Clean bottles exit to the next station (e.g., filler or dryer).

The entire cycle per bottle takes 10–30 seconds, with minimal human intervention.

Technical Specification of Automatic Bottle External Washing Machine

Model	AVRW 120	AVRW 240
Production Output	Up to 100 per minute	Up to 200 per minute
Vial Sizes	2ml to 100ml	2ml to 100ml
Type of Vials	Glass & Plastic Vials	Glass & Plastic Vials
Power Load	4 H.P.	5.5 H.P.
Power Voltage	440 Volts, 3 Phase 50 Hertz, 4 wire system	440 Volts, 3 Phase 50 Hertz, 4 wire system
Optional Accessories	Programmable Logic Control (System) with HMI	Programmable Logic Control (System) with HMI
	Safety Cabinet with doors	Safety Cabinet with doors

Utility	Air – 20 CFM	Air – 20 CFM
	Water – 200 to 500 litres per hour depend upon ampoule size	Water – 200 to 500 litres per hour depend upon ampoule size

Water Tank & Pump	3 nos. each with 25 litres Capacity & Centrifugal pump	3 nos. each with 25 litres Capacity & Centrifugal pump
Overall Dimension:	2050mm (L) X 2000mm (W) X 1210mm (H) approx.	2450mm (L) X 2000mm (W) X 1300mm (H) approx.
Net Weight	700 kgs. approx.	900 kgs. approx.
Gross Weight	1000 kgs. approx.	1300 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Washing and Cleaning Machine

Automatic Airjet Bottle Cleaning Machine

Multijet Ampoule Washing Machine

Automatic External Ampoule Washing Machine

Inverter Type Airjet Cleaning Machine

Inverter type Airjet Cleaning Machine

Automatic Linear Bottle Washer

Applications of Washing and Cleaning Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Benefits of Automatic Bottle External Washing Machine

Efficiency: Reduces cleaning time by 80–90% compared to manual methods; handles diverse bottle sizes with quick changeovers (under 10 minutes).

Hygiene: Ensures spot-free, contamination-free surfaces, critical for food safety.

Cost Savings: Low water/chemical consumption via recycling; durable design minimizes maintenance.

Versatility: Suitable for new, returnable, or recyclable bottles; integrable into full packaging lines.

Key Features of Automatic Bottle External Washing Machine

Bottle Handling: Compatible with round, flat, square, or irregularly shaped bottles. Bottles are loaded manually or via conveyor, inverted or gripped by holders for external spraying.

Cleaning Mechanisms:
- High-pressure nozzles (up to 12 per station) for jetting water, air, or solutions.
- Soaking baths for immersion (1–3 cycles) to loosen stubborn residues.
- Label removal stations (for paper or aluminum labels) using jets or extraction tools.
- Rinsing sequences: Pre-wash, detergent wash, recycled rinses (1–2 stages), and final fresh-water rinse.

Automation: PLC (Programmable Logic Controller) touch-screen controls for adjustable cycles, speeds, and timings. Variable Frequency Drives (VFD) for speed regulation; solenoid valves to control flow and reduce waste.

Materials and Durability: Constructed from stainless steel for corrosion resistance; IP55-rated electrical systems for safety.

Add-Ons: UV sterilization integration, self-cleaning filters, automatic temperature/speed control, and recovery basins for water recycling.

Power and Utilities: Typically requires 220–440V power, compressed air (6–8 bar), and water supply (2–5 bar); energy-efficient pumps for high-pressure delivery.

FAQ for Automatic Bottle External Washing Machine

What is an Automatic Bottle External Washing Machine?

The Automatic Bottle External Washing Machine is a specialized cGMP-compliant system designed to clean the exterior surfaces of bottles/vials. It removes dust, debris, residues, and contaminants using high-pressure jets of water and air. It is ideal for pharmaceutical, cosmetic, food, and beverage production lines, especially before labeling or packaging, and helps maintain high hygiene standards with minimal manual intervention.

What is the production capacity of the machine?

The machine is available in two models:

AVRW 120: Up to 100 bottles/vials per minute
AVRW 240: Up to 200 bottles/vials per minute It supports vial/bottle sizes from 2 ml to 100 ml (glass and plastic) with no change parts required.

What are the key features of the Automatic Bottle External Washing Machine?

Compact cGMP model with PLC control and HMI
“No Vial – No Washing” system to eliminate wastage of water and air
Safety features: Stops water/air supply when acrylic doors are opened
Infeed and outfeed turn tables
Imported gear motors and variable AC frequency drives
Uses normal water (no hot water required)
Acrylic cabinet and easy-to-clean stainless steel construction
Suitable for 5 ml to 100 ml vials without change parts

How does the machine ensure safety and efficiency?

The machine includes a “No Vial – No Washing” system that stops water and air supply when no containers are detected, reducing waste. It features safety interlocks that halt operations when doors are opened. PLC controls provide alarms, indications, and precise automation, while the design supports easy cleaning and maintenance.

What are the main benefits of using an Automatic Bottle External Washing Machine?

High-speed external cleaning with consistent results
Significant reduction in labor and water consumption
Excellent hygiene and compliance with GMP standards
Quick integration into existing production lines
Low maintenance and high reliability with imported components
Versatile for pharmaceutical vials and various bottle types

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