Double Z Arm Vacuum Sigma Blade Soap Mixer

The built-in vacuum removes air bubbles during mixing, producing denser, smoother soap with a consistent texture and extended shelf life while also helping prevent oxidation

Two Z-shaped blades rotate in opposite directions at different speeds inside a trough. This creates strong shear, stretching, folding, and kneading forces that transfer material thoroughly from one end to the other, eliminating unmixed zones.

The mixer is offered in Stainless Steel 316, Stainless Steel 304, or Mild Steel. Stainless steel versions can have matt or mirror polish finishes; mild steel receives red oxide primer plus epoxy paint.

Models range from ASM-50 (approx. 50 L working / 80 L gross) to ASM-3000 (approx. 3000 L working / 3800 L gross). Motor power varies by size and duty (general or heavy-duty), and voltage can be customized to local requirements.

Discharge can be manual (hand-wheel operated) or automatic (hydraulic tilting). Additional options include bottom valves, an automatic valve discharge system, or a screw extruder for controlled product removal.

Yes. A jacket for heating or cooling can be fitted, along with mineral wool insulation and cladding. Optional blade cooling arrangements further help manage temperature for melting fats, dissolving ingredients, or cooling the batch.

Tangential blades meet at the edges, usually rotate at different speeds (often 3:2 ratio), and are preferred for higher-viscosity materials such as soap pastes. Overlapping blades rotate at the same speed, suit lower-viscosity materials, and provide faster interchange but less intensive kneading/shearing.

Available options include a liquid spray system, vacuum system, blade cooling arrangement, screw extruder system, automatic valve discharge, variable-speed drives, and computerized controls.

Beyond soap manufacturing, it is used in the pharmaceutical, nutraceutical, herbal, Ayurvedic, biotech, cosmetic, and chemical industries for handling high-viscosity, pasty, or semi-solid materials.