Acrylic Powder and Liquid Kneader Mixer

It is widely used in the cosmetics industry for manufacturing nail art powders, acrylic nail powders, artificial fingernail compounds, gel nail systems, and dental acrylic materials. It is also applied in pharmaceutical, nutraceutical, herbal, Ayurvedic, biotech, and chemical industries.

The mixer is available in Stainless Steel 316, Stainless Steel 304, and Mild Steel. Stainless-steel versions can be polished to matt or mirror finish as required. Mild-steel units receive one coat of red oxide primer followed by two coats of epoxy paint. PTFE shaft sealing is provided for food-grade compatibility.

It uses tangential ‘Z’-type (Sigma) kneading blades that rotate accurately at different speeds (typically a 3:2 ratio) toward each other. This creates bulk movement, stretching, folding, dividing, and recombining of the material, along with shearing and tearing against the blades and side walls for thorough mixing and size reduction of solids.

Discharge can be performed manually via a hand-wheel-operated mechanism or automatically via a hydraulic tilting system. Additional options include bottom valves or an extrusion screw for controlled product removal.

Yes. An optional jacket for heating or cooling can be fitted, complete with mineral-wool insulation and cladding. This supports temperature-sensitive processes using steam, hot water, electric heating, or circulating-water cooling.

Models range from ASM-50 (approx. 50 L working / 80 L gross capacity) to ASM-3000 (approx. 3000 L working / 3800 L gross capacity). Motor power is offered in general and heavy-duty ratings (e.g., 5–7.5 HP for the smallest model up to 100–120 HP for the largest). Voltage can be adjusted to match local power requirements.

Tangential ‘Z’ blades with a minimum gap between the trough inner shell and blades eliminate the possibility of product sticking. PTFE shaft sealing, robust construction, and optional spray or vacuum systems further enhance mixing performance and hygiene.

It delivers superior homogeneity and uniform powder distribution in liquids, reduced mixing time with consistent results, minimal material waste, better product stability and extended shelf life, improved extrusion and molding characteristics, and enhanced final product quality, texture, and performance.

Optional features include a liquid spray system, vacuum system, heating/cooling jackets, hydraulic tilting discharge, variable-frequency-drive speed control, and blades cooling arrangements to increase process flexibility and efficiency.