Multi Purpose Silicone Kneader Mixer Machine

The machine is fabricated from Mild Steel, SS 304, or SS 316. Exterior options include a matte texture or high-shine mirror polish. Mild steel versions receive a base coat of anti-corrosive red oxide plus dual-layer epoxy coating. PTFE shaft seals ensure sanitary, food-grade compatibility.

It uses two counter-rotating ‘Z’-profile (sigma) agitators that move at differential speeds (typically 3:2 ratio in tangential designs). This creates intense shearing, stretching, folding, splitting, and recombining action, efficiently transferring material and breaking down solids while minimizing dead zones.

Working capacities range from approximately 50 liters (ASM-50) to 3000 liters (ASM-3000), with corresponding gross capacities and motor ratings (general and heavy-duty variants from 5 HP up to 120 HP). Power voltage can be customized to local requirements.

Discharge can be performed via vessel tilting (manual hand-wheel or automated hydraulic), bottom discharge valves, or an optional adjacent extrusion screw, allowing flexibility for different viscosities and production needs.

Yes. Optional thermal jackets support both heating and cooling (steam, oil, or water). The trough is insulated with high-performance mineral wool and protected by external cladding for efficient temperature control.

Tangential ‘Z’-blades (different speeds, usually 3:2 ratio) suit high-viscosity sticky materials such as adhesives and rubber compounds. Overlapping blades (equal speed, locked alignment) are better for free-flowing or lower-viscosity materials like creams, ointments, pastes, and coatings, providing faster cross-transfer and gentler action.

Available options include a liquid spray system, vacuum processing unit (for de-aeration), blades cooling arrangement, screw/extrusion system, and automatic valve discharge system, enabling customization for specific process requirements.

It is widely applied in the pharmaceutical, nutraceutical, herbal, Ayurvedic, biotech, cosmetic, and chemical industries for processing high-viscosity formulations that require thorough kneading and uniform consistency.

An ultra-close tolerance gap between the agitator blades and the inner trough wall eliminates product accumulation or residue buildup, ensuring complete mixing, easy cleaning, and consistent batch quality with minimal waste.