Dry Syrup Powder Filling Line

The line supports glass, PET, and HDPE bottles. Typical fill weights range from 5 g to 50 g, with higher capacities possible using change parts, depending on powder characteristics and bottle dimensions.

Modern systems deliver throughputs of 60–120 bottles per minute or higher, enabling efficient large-scale production while maintaining accuracy and hygiene.

The line typically consists of an Air Jet Cleaning Machine, Dry Syrup Powder Filling Machine, Bottle Capping Machine, Bottle Inspection Machine, and Bottle Sticker Labeling Machine, working together as an integrated automated system.

It uses high-pressure sterile air jets and vacuum to remove dust and particles from the interior of glass or plastic bottles. All contact parts are stainless steel 316L or FDA-approved materials, ensuring hygienic preparation that meets cGMP standards before filling.

It employs volumetric or gravimetric systems to dose powder consistently into bottles, maintaining controlled powder flow for fill weights of 5–50 g. The machine supports glass, PET, and HDPE containers and complies with cGMP and FDA guidelines.

It automatically applies and tightens caps (including ROPP types) to create secure, leak-proof seals. The machine handles various bottle and cap sizes with change parts, operates at line speeds, and reduces manual handling while providing consistent torque.

The Inspection Machine uses vision systems to detect defects, cracks, contamination, fill levels, and seal integrity, automatically rejecting faulty bottles. The Sticker Labeling Machine applies self-adhesive labels with high precision on round or flat bottles, ensuring wrinkle-free application and easy integration into the line.

Features include dust-containment technology, automatic bottle feeding, hygienic contact parts (SS 316L/FDA-approved), minimal human intervention, and integrated cleaning, filling, capping, inspection, and labeling modules that support process validation and regulatory compliance.

It is primarily used in the pharmaceutical industry and also finds applications in nutraceutical, herbal, Ayurvedic, biotech, cosmetic, and chemical industries for filling dry powder formulations into bottles.