Automatic Tablet Bottle Counting Filling Line

The line typically consists of an Airjet Cleaning Machine, Tablet Counting and Filling Machine, Bottle Capping Machine, Induction Sealing Machine, and Bottle Labeling Machine, working together for complete end-to-end automation.

Tablets or capsules are fed from a hopper via an integrated vibrator into sensor-equipped channels. Optical sensors detect each unit, and a PLC-controlled system ensures the exact quantity is dispensed into bottles. This optical or multi-channel technology delivers near-100% accuracy, even with irregularly shaped tablets, while minimizing counting errors.

It removes dust and loose particles from bottle interiors using high-pressure air jets without water or chemicals. Designed with 316L stainless steel contact parts, it prepares glass or plastic bottles hygienically for tablet filling and meets cGMP and FDA standards for non-sterile products such as tablets, capsules, and dry syrups.

The system handles a wide range of bottle sizes and materials (glass, plastic, PET, LDPE, HDPE) along with various tablet and capsule shapes and sizes, making it suitable for high-volume pharmaceutical and nutraceutical production.

It automatically applies and tightens screw caps with consistent torque at speeds of approximately 20–60 bottles per minute (depending on bottle and cap dimensions). The machine detects missing or improperly fitted caps and helps prevent post-filling contamination.

It creates airtight, tamper-evident foil seals on bottle mouths using electromagnetic induction. This provides leak-proof protection, preserves product freshness, extends shelf life, and operates without contact contamination across various bottle and foil materials.

It accurately applies adhesive labels (front-and-back or wrap-around) with precise positioning and alignment. The machine handles different label sizes and materials, can print batch codes and expiry information, supports high-speed continuous operation, and integrates smoothly with upstream systems.

Integrated sensors and rejection systems detect and remove imperfect bottles in real time. The entire line is built to meet GMP, FDA, and international quality standards, ensuring hygienic operation, consistent performance, reduced manual handling, and full regulatory compliance.

It is primarily used in the pharmaceutical and nutraceutical industries and also serves herbal, Ayurvedic, biotech, cosmetic, and chemical sectors for efficient, accurate counting and packaging of tablets and capsules into bottles.