Plastic Glass Bottle Filling Machine

Q: What models, capacities, and filling ranges are available?

The machine is available in three main models: AI-BFM 4 : Up to 60 bottles per minute (2 H.P.) AI-BFM 8 : Up to 120 bottles per minute (3 H.P.) AI-BFM 12 : Up to 180 bottles per minute (5 H.P.) It supports bottle diameters up to 90 mm and filling volumes from 10 ml to 1000 ml (with suitable change parts/syringes). Syringe ranges include 10-50 ml, 50-100 ml, 100-250 ml, and 250-500 ml, with ±1% filling accuracy depending on the liquid.

Q: What are the key features that ensure efficiency and hygiene?

Key features include: “No Bottle – No Fill” system with pneumatic bottle stopper for precise centering. Diving nozzles for foam-free filling and reciprocating motion to minimize spillage. Machine structure in SS 304 ; all product contact parts in SS 316 with easy removal for cleaning, sterilization, or autoclaving. Unique free-spinning bottle separator, built-in AC Variable Frequency Drive, automatic in-feed/exit, and minimum change-over time. Very high fill accuracy and hygienic design suitable for plastic and glass bottles.

Q: Which industries use this machine and what are the main benefits?

It is widely used in the Food & Beverage, Pharmaceutical, Cosmetic, Chemical , and Biotech industries. Main benefits include: Precision & reduced waste — ±1% accuracy and “No Bottle – No Fill” system. High efficiency — Automation supports up to 180 bottles per minute while lowering labor costs. Versatility — Handles plastic and glass bottles of various shapes/sizes and liquids of different viscosities. Hygiene & easy maintenance — Stainless steel construction with quick-clean parts and fast changeovers. Seamless integration into complete production lines.

Description

Plastic Glass Bottle Filling Machine is a specialized piece of equipment designed to automate the process of filling plastic or glass bottles with various liquids, such as water, soft drinks, juices, oils, sauces, milk, or pharmaceuticals. These machines are widely used in industries like food and beverage, cosmetics, chemicals, and pharmaceuticals to ensure efficient, precise, and hygienic filling operations. Plastic and Glass Bottle Filling Machines are engineered to handle a wide range of bottle sizes, shapes, and materials and can accommodate liquids with varying viscosities, from thin, free-flowing liquids like water to thick, viscous products like honey or creams. These machines are available in manual, semi-automatic and fully automatic configurations, with options for customization based on production needs, bottle types and product characteristics.

Plastic and glass bottle filling machines are critical for efficient, precise, and hygienic liquid packaging across various industries. The choice of machine depends on factors like product viscosity, bottle type, production speed, and budget. With options ranging from manual to fully automatic systems, and technologies like gravity, piston, or vacuum filling, these machines offer flexibility and scalability to meet diverse production needs.

Initial Cost: High investment for automatic systems, though semi-automatic options are more affordable.

Maintenance: Regular servicing is required to prevent downtime, especially for high-speed systems.

Specialized Needs: Flammable or corrosive liquids require specialized machines, increasing costs.

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Salient Features of Plastic Glass Bottle Filling Machine

“No Bottle – No Fill” system.
Automatic In-feed and Exit of Bottles.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Minimum Change Over time.

Very High Fill Accuracy.
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Unique Free Spinning Bottle Separator- No pneumatic operation.
Built-in A.C. Variable Frequency Drive System.

Working Principle of Plastic Glass Bottle Filling Machine

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Setup: Adjust nozzles, valves, and sensors for the bottle size and product viscosity. The machine is calibrated for fill volume and speed.

Bottle Loading: Bottles are manually placed or fed via a conveyor.

Filling: The product is dispensed from the hopper through nozzles into the bottles, using the chosen filling technology.

Capping/Sealing: Integrated systems cap or seal the bottles post-filling.

Output: Filled and capped bottles are conveyed out for labeling, packaging, or further processing.

Technical Specification of Plastic Glass Bottle Filling Machine

Model No.	AI-BFM 4	AI-BFM 8	AI-BFM 12
Bottle Diameter	Up to 90 mm*	Up to 90 mm*	Up to 90 mm*
Filling Range	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose
Electrical	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)
Power	2 H.P.	3 H.P.	5 H.P.
Production Output	Up to 60 Bottles per minute	Up to 120 Bottles per minute	Up to 180 Bottles per minute
Syringe Filling Range	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height	850 to 950 mm	850 to 950 mm	850 to 950 mm
Overall Dimensions	1500 mm (L) x 90 mm (W) x 1550 mm(H)	2000 mm (L) x 900 mm (W) x 1550 mm(H)	2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight	350 kgs. approx.	500 kgs. approx.	700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Bottle Filling Machine

Automatic Bottle Filling Machine

Digital Liquid Filling Machine

Semi Automatic Liquid Filling Machine

Automatic Eye Drop Filling Machine

Motion Liquid Filling Machine

Monoblock Liquid Filling & Capping Machine

Aseptic Liquid Filling Machine

Servo Driven Liquid Filling Machine

Applications of Bottle Filling Machine

Advantages of Plastic Glass Bottle Filling Machine

Efficiency: Automates filling, reducing labor and time costs.

Accuracy: Minimizes overfill or underfill, saving product and ensuring consistency.

Flexibility: Handles diverse bottle types and liquids with customizable settings.

Hygienic: Stainless steel construction and cleaning systems ensure compliance with safety standards.

Key Components of Plastic Glass Bottle Filling Machine

Filling Nozzles: Adjustable, drip-free nozzles made of stainless steel or food-grade materials to handle various liquids.

Hopper/Tank: Holds the liquid product, often equipped with temperature and viscosity controls.

Conveyor System: Moves bottles through the filling process, often adjustable for different bottle sizes.

PLC and Sensors: Omron or similar systems control operations, ensuring no-bottle-no-fill functionality and precise dosing.

Pumps: Positive displacement, peristaltic, or vacuum pumps deliver the product to the nozzles.

Frame and Body: Stainless steel or aluminum construction for durability and compliance with hygiene standards.

Capping and Sealing Units: Often integrated for screw caps, crown caps, or aluminum foil sealing.

FAQ for Plastic Glass Bottle Filling Machine

What is a Plastic Glass Bottle Filling Machine and what is its purpose?

A Plastic Glass Bottle Filling Machine is a versatile automatic liquid filling system designed to efficiently and hygienically fill plastic or glass bottles with a wide range of liquids, including water, juices, soft drinks, oils, sauces, milk, pharmaceuticals, cosmetics, and chemicals. It handles both thin free-flowing and viscous products using volumetric piston or syringe-based technology, ensuring precision, minimal waste, and compliance with hygiene standards across food & beverage, pharmaceutical, cosmetic, and chemical industries.

What models, capacities, and filling ranges are available?

The machine is available in three main models:

AI-BFM 4: Up to 60 bottles per minute (2 H.P.)
AI-BFM 8: Up to 120 bottles per minute (3 H.P.)
AI-BFM 12: Up to 180 bottles per minute (5 H.P.)

It supports bottle diameters up to 90 mm and filling volumes from 10 ml to 1000 ml (with suitable change parts/syringes). Syringe ranges include 10-50 ml, 50-100 ml, 100-250 ml, and 250-500 ml, with ±1% filling accuracy depending on the liquid.

What are the key features that ensure efficiency and hygiene?

Key features include:

“No Bottle – No Fill” system with pneumatic bottle stopper for precise centering.
Diving nozzles for foam-free filling and reciprocating motion to minimize spillage.
Machine structure in SS 304; all product contact parts in SS 316 with easy removal for cleaning, sterilization, or autoclaving.
Unique free-spinning bottle separator, built-in AC Variable Frequency Drive, automatic in-feed/exit, and minimum change-over time.
Very high fill accuracy and hygienic design suitable for plastic and glass bottles.

How does the Plastic Glass Bottle Filling Machine work?

Bottles are fed onto the infeed turntable and transferred to the SS conveyor belt. A pneumatic stopper centers each bottle under the filling nozzles. The diving nozzles descend into the bottle, move upward slowly during filling to minimize foaming, and deliver the precise volume via the adjustable dosing block (hexagonal bolt for quick changes). After filling, bottles move to the outfeed for capping and labeling. The process ensures smooth, hygienic operation for both plastic and glass containers.

Which industries use this machine and what are the main benefits?

It is widely used in the Food & Beverage, Pharmaceutical, Cosmetic, Chemical, and Biotech industries. Main benefits include:

Precision & reduced waste — ±1% accuracy and “No Bottle – No Fill” system.
High efficiency — Automation supports up to 180 bottles per minute while lowering labor costs.
Versatility — Handles plastic and glass bottles of various shapes/sizes and liquids of different viscosities.
Hygiene & easy maintenance — Stainless steel construction with quick-clean parts and fast changeovers.
Seamless integration into complete production lines.

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