Glass Bottle Capping Machine

Q: What is the production capacity of the Glass Bottle Capping Machine?

The machine is available in different models: Four Head : Up to 80–120 bottles per minute Six / Eight Head : Up to 120–180 bottles per minute It is suitable for medium to high-volume production lines handling glass bottles.

Q: What bottle and cap sizes can the Glass Bottle Capping Machine handle?

The machine supports a wide range of glass bottle formats: Bottle Diameter : 24 mm to 90 mm Bottle Height : 50 mm to 250 mm Cap Sizes : 20 mm, 25 mm, and 28 mm (with change parts) It efficiently handles ROPP aluminum caps, plastic/metal screw caps, and other common closures used on glass bottles.

Description

Glass Bottle Capping Machine is a specialized device used in packaging to securely seal caps onto glass bottles, ensuring product integrity and safety. These machines are widely used in industries such as food and beverage, pharmaceuticals, cosmetics, and chemicals for sealing various cap types, including screw caps, lug caps, crown caps, ROPP caps, corks, and snap-on caps. Glass Bottle Capping Machines are essential for ensuring secure, tamper-evident, and airtight seals in various industries. Key considerations include compatibility with bottle and cap specifications, production speed, and automation level. Advanced features like precise torque control, stainless steel construction, and customizable settings enhance efficiency and product quality.

When selecting a glass bottle capping machine, key factors include:

Container Details: Shape, size, neck diameter, and material.

Cap Specifications: Type, size, and material.

Production Speed: Measured in bottles per minute (BPM), ranging from 30 to 300.

Automation Level: Manual for small batches, semi-automatic for medium production, or automatic for high-speed lines.

Additional Features: Options like cap elevators, vacuum sealing, or integration with filling and labeling systems enhance efficiency.

If you need details on specific models, pricing, or comparisons with multi-head machines, let me know!

Salient Features of Glass Bottle Capping Machine

Compact GMP model.
Quick and very easy change over and setting from one size of Container to another by a Single Ratchet.
Parts coming in contact with the Container or the Aluminum cap or exposed to atmosphere are made out of stainless steel for long life.
Single motor synchronizes Conveyor, star wheel and Platform Turret and speed can be varied by VFD.
IQ/OQ documentation can be provided.
Machine construction in Stainless Steel Finish
Cap Feeder with Variable Speed System for feeding control of caps. (optional)
Digital counter for counting production output.

“No Bottle – No Cap” system.
“Container Overturn – Machine Stop” mechanism.
Hopper can be completely dismantling for easy cleaning
Various safety features including Clutch system to avoid Bottle Breakage or Jamming
Star Wheel is equipped with safety clutch for automatic stoppage of machine in case of jamming or overloading.
PLC system with Graphical User Interface can be offered.
Inbuilt Laminar Air Flow can be offered for sterile class 100 filling.
Sampling and Rejection system can be provided on demand.

Working Principle of Glass Bottle Capping Machine

The filled bottles moving on conveyor belt and fed into an in feed star wheel by in-feed worm. While moving in feed star wheel, bottles pick up caps one by one from delivery chute. The descending rotary sealing heads hold bottle’s neck with desired pressure. The sealing is done in a programmed roll-on manner, accurate positioned of the caps is done mechanically by means of a rotating unscramble, to direct the caps correctly into the chute, when the chute is filled up the rotating unscramble drive is disengaged, hence, there is no chance to damage of caps. The sealing roller takes place due to rotating sealing head and transfer movement of sealing & threading rollers due to sealing cam. The sealed bottles are discharged by exist star wheel on conveyors.

Technical Specification of Glass Bottle Capping Machine

Model	ACSR-60	ACSR-120	ACSR-200
No. of Capping Heads	Single	Four	Eight
Production Rate	Up to 50 Containers/Minute	Up to 100 Containers/Minute	Up to 200 Containers/Minute
Container Diameter:	24mm to 90mm	24mm to 90mm	24mm to 90mm
Container Height:	50mm to 250mm	50mm to 250mm	50mm to 250mm
Cap Diameter:	20mm, 25mm & 28mm with the help of change parts	20mm, 25mm & 28mm with the help of change parts	20mm, 25mm & 28mm with the help of change parts
Power Specification:	1 H.P.	1 H.P.	2 H.P.
Electrical characteristics	440 Volts, 3 Phase, 50 Hertz, 4 Wire System	440 Volts, 3 Phase, 50 Hertz, 4 Wire System	440 Volts, 3 Phase, 50 Hertz, 4 Wire System
Conveyor Height	800mm to 900mm adjustable	800mm to 900mm adjustable	800mm to 900mm adjustable
Optional Accessories	Safety Cabinet Covering Machine	Safety Cabinet Covering Machine	Safety Cabinet Covering Machine
–	PLC with HMI	PLC with HMI	PLC with HMI
Overall Dimension	1500mm (L) X 850mm (W) X 1800mm (H) approx.	1675 (L) x 1000mm (W) x 1800mm (H) approx.	2000 (L) x 1000mm (W) x 1800mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Capping and Sealing Machine

Automatic Ropp Screw Capping Machine

Automatic Bottle Screw Capping Machine

Automatic Bottle CRC Capping Machine

Automatic Bottle Lug Capping Machine

Automatic Vial Capping Machine

Automatic Jar Capping Machine

Automatic Linear Bottle Capping Machine

High Speed Vial Cap Sealing Machine

High Speed Bottle Capping Machine

Semi Automatic Bottle Capping Machine

Applications of Capping and Sealing Machine

Advantages of Glass Bottle Capping Machine

High-Speed & Efficient Production

Precise and Consistent Sealing

Tamper-Evident Security

GMP-Compliant & Hygienic Design

Low Maintenance & Reliable Operation

Key Features of Glass Bottle Capping Machine

Versatility: Handles a wide range of cap types and bottle sizes. Machines can be customized for specific bottle shapes, neck sizes, and cap materials.

Torque Control: Ensures consistent and repeatable torque to prevent leaks or cap damage. Some machines allow torque adjustment during operation.

Material: Typically made from corrosion-resistant 304 or 316 stainless steel, meeting food-grade standards for durability and hygiene.

Cap Feeding Systems: Automated machines often include vibratory bowls, cap elevators, or air claw grips for efficient cap sorting and placement.

Specialized Sealing: Some machines offer vacuum sealing or crimping for crown/ROPP caps, providing tamper-evident and airtight seals.

Ease of Use: Features like tool-less changeovers, adjustable settings, and user-friendly interfaces minimize setup time and operator training.

Safety and Efficiency: Automated systems include safety features like fault prompts and protection devices at inlets/outlets. High-speed models enhance productivity while reducing labor costs.

FAQ for Glass Bottle Capping Machine

What is a Glass Bottle Capping Machine?

The Glass Bottle Capping Machine is a high-speed automatic or semi-automatic machine designed to apply and tighten caps (ROPP, screw, lug, or flip-off) on glass bottles. It ensures a secure, leak-proof, and tamper-evident seal, making it ideal for packaging syrups, oral liquids, tonics, beverages, and pharmaceutical products in glass containers.

What is the production capacity of the Glass Bottle Capping Machine?

The machine is available in different models:

Four Head: Up to 80–120 bottles per minute
Six / Eight Head: Up to 120–180 bottles per minute

It is suitable for medium to high-volume production lines handling glass bottles.

What bottle and cap sizes can the Glass Bottle Capping Machine handle?

The machine supports a wide range of glass bottle formats:

Bottle Diameter: 24 mm to 90 mm
Bottle Height: 50 mm to 250 mm
Cap Sizes: 20 mm, 25 mm, and 28 mm (with change parts)

It efficiently handles ROPP aluminum caps, plastic/metal screw caps, and other common closures used on glass bottles.

Why is a dedicated Glass Bottle Capping Machine preferred?

Glass bottles require precise pressure and torque control during capping to avoid breakage. A dedicated Glass Bottle Capping Machine provides controlled sealing pressure, safety clutch mechanisms, and adjustable torque, ensuring safe, consistent, and damage-free capping while maintaining product integrity and leak-proof performance.

What are the key benefits and optional features?

Key benefits include reliable leak-proof sealing, high-speed operation, quick size changeover, GMP-compliant stainless steel construction, low maintenance, and easy integration with filling lines. Optional features include:

PLC with HMI and touchscreen
Laminar Air Flow (LAF) unit
Full safety cabinet enclosure
Variable speed cap feeder
IQ/OQ documentation

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