Semi Automatic Vial Cap Sealing Machine

Q: What is the production capacity of the Semi Automatic Vial Cap Sealing Machine?

The machine has a production capacity of 20 to 40 vials per minute , depending on operator skill and vial size. It is a cost-effective solution for small-scale and trial production of injectable products.

Description

Semi-Automatic Vial Cap Sealing Machine is a versatile and efficient device designed for sealing aluminum caps onto vials, primarily used in industries such as pharmaceuticals, biotechnology, cosmetics, and food and beverage. It combines manual and automated processes, requiring operators to manually place vials and caps, while the machine automates the capping and sealing process to ensure precision and consistency. The Semi-Automatic Vial Cap Sealing Machine is an essential tool for industries requiring reliable and precise vial sealing with moderate production needs. Its robust construction, safety features, and adaptability make it ideal for pharmaceutical and related applications, ensuring product integrity while maintaining compliance with industry standards.

Manual Input: Requires operator involvement for vial and cap placement, limiting throughput compared to fully automatic machines.

Production Speed: Slower than high-speed automatic models, making it less suitable for large-scale production.

Initial Cost: While more affordable than fully automatic systems, the cost may still be significant for small businesses.

The global Vial Sealing cap machines market is growing due to increasing demand in the pharmaceutical sector, driven by the need for sterile packaging and multi-dose vials.

Semi-Automatic Machines are particularly popular among small to medium-sized manufacturers due to their balance of automation and affordability.

If you need details on specific models, pricing, or comparisons with multi-head machines, let me know!

Salient Features of Semi Automatic Vial Cap Sealing Machine

Compact machine model & multipurpose use
No Vial/Bottle – No Capping System
Machine construction in SS304 material
Suitable for all type of PP Cap, ROPP Alu. Cap and Plastic Screw Cap

Heavy Duty Machine structure
Low noise & Less power consumption
Cap Sealing Pressure varied according to different size of caps.
Adjustable gauge provided for different height of bottles.

Working Principle of Semi Automatic Vial Cap Sealing Machine

Vial Feeding: Stoppered vials are manually placed on a conveyor belt or fed into an infeed starwheel for proper spacing.

Cap Placement: Aluminum caps are automatically oriented in a vibratory bowl or chute and positioned onto the vials as they pass through the infeed system.

Sealing Process: The vials move under the sealing head, where spinning rollers crimp the aluminum cap, forming a secure, hermetic seal.

Output: Sealed vials are transferred to an outfeed conveyor or collection tray for further processing or packaging.

Technical Specification of Semi Automatic Vial Cap Sealing Machine

Model	AI-SCM
Product Diameter	25 mm to 85 mm *
Capping Type	Screw type Packing
No. of Head	Single Screw Capping Head
Product Height	150mm *
Production Speed	Up to 20 bottles are produced per minute, based on the machine model
Power	1.0 H.P.
Power Supply	220–240V AC, 50/60Hz
Overall Dimension	995 mm x 710 mm x 1350 mm
Net Weight	195 Kilograms
Gross Weight	275 Kilograms
GMP-Compliant Construction	Supports hygiene and product safety
Telescoped Torque Adjust	Allows for base socket cap tightness to prevent leaking
Fits Multiple Bottles	Works with a variety of bottle sizes and caps through format parts
Easy to Use	Simple to use, allowing users to set up and easily make adjustments
Small Footprint	Fits seamlessly with existing production lines

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Capping and Sealing Machine

Automatic Ropp Screw Capping Machine

Automatic Bottle Screw Capping Machine

Automatic Bottle CRC Capping Machine

Automatic Bottle Lug Capping Machine

Automatic Vial Capping Machine

Automatic Jar Capping Machine

Automatic Linear Bottle Capping Machine

High Speed Vial Cap Sealing Machine

High Speed Bottle Capping Machine

Semi Automatic Bottle Capping Machine

Applications of Capping and Sealing Machine

Advantages of Semi Automatic Vial Cap Sealing Machine

Cost-Effective: Ideal for small to medium-scale production, offering automation benefits at a lower cost compared to fully automatic machines.

Precision and Quality: Ensures consistent, high-quality seals with minimal operator intervention.

Flexibility: Accommodates various vial and cap sizes, reducing the need for multiple machines.

Ease of Maintenance: Simple design with minimal moving parts, reducing downtime and maintenance costs.

Compliance: Meets cGMP and regulatory standards for pharmaceutical applications.

Key Features of Semi Automatic Vial Cap Sealing Machine

Construction and Materials:
- Built on a sturdy welded steel frame, typically enclosed in stainless steel sheets for durability, hygiene, and compliance with cGMP standards.
- Parts in contact with vials or aluminum caps are made of high-quality stainless steel to prevent corrosion and ensure cleanliness.
- Compact and modular design, often with adjustable stainless steel legs for easy alignment with other production line equipment.

Sealing Mechanism:
- Utilizes a single or multiple spinning roller to crimp and seal aluminum caps onto vials, ensuring a hermetic seal for product integrity.
- Spring-loaded free-spinning rollers prevent damage to caps and accommodate variations in vial neck diameters.
- Adjustable sealing pressure to suit different cap sizes and gauges, ensuring consistent and wrinkle-free sealing.

Operation:
- Semi-Automatic Process: Operators manually feed vials and caps into the machine, which then automatically applies and tightens the caps.
- Equipped with a vibratory bowl or gravity-fed chute to orient and deliver caps accurately to the sealing station.
- Features a motorized head for threading and sealing, with some models offering adjustable height for different vial sizes.

Safety and Control Features:
- Safety clutch devices on infeed worms or starwheel systems to stop the machine if a vial is overturned or jammed, preventing damage.
- Photo-sensing devices to detect missing caps or stoppers, automatically stopping the machine to avoid errors.
- Digital counters for tracking the number of sealed vials, enhancing production monitoring.
- Optional PLC with HMI for user-friendly operation and real-time monitoring.

Versatility:
- Suitable for a wide range of vial sizes and cap types with minimal or no change parts.
- Can handle glass or plastic vials, making it adaptable for various applications.

Performance:
- Production capacity typically ranges from 10 to 50 vials per minute, depending on the model and operator efficiency.
- Low noise levels and power consumption, with self-lubricating components for smooth and quiet operation.

Additional Features:
- Adjustable conveyor belt height to integrate with other machines in a production line.
- Optional acrylic cabinet with aluminum structure or laminar airflow for sterile environments.
- Some models include IQ/OQ documentation for validation in regulated industries.

FAQ for Semi Automatic Vial Cap Sealing Machine

What is a Semi Automatic Vial Cap Sealing Machine?

The Semi Automatic Vial Cap Sealing Machine is a compact tabletop or stand-alone machine designed for sealing aluminum caps (plain, flip-off, and tear-off) on glass vials. It is ideal for small batch production, R&D labs, pilot plants, and pharmaceutical companies with low to medium production requirements. The operator manually places the vial and cap, while the machine performs the sealing automatically.

What is the production capacity of the Semi Automatic Vial Cap Sealing Machine?

The machine has a production capacity of 20 to 40 vials per minute, depending on operator skill and vial size. It is a cost-effective solution for small-scale and trial production of injectable products.

What vial and cap sizes can the machine handle?

The Semi Automatic Vial Cap Sealing Machine supports a wide range of formats:

Vial Diameter: 15 mm to 52 mm
Vial Height: 35 mm to 150 mm
Cap Sizes: 13 mm, 20 mm, and 28 mm

It is suitable for both molded and tubular glass vials using plain aluminum, flip-off, or tear-off caps (change parts required for different sizes).

What are the key features and safety aspects of this machine?

Key features include:

Easy foot-switch or hand-lever operation
Adjustable sealing pressure for consistent crimping
Spring-loaded sealing head for uniform sealing
Stainless Steel contact parts for GMP compliance
Compact design requiring less space

It also comes with safety features like overload protection and emergency stop for safe operation.

What are the key benefits and optional features?

Key benefits include low investment cost, easy operation and maintenance, quick size changeover, portability, and reliable sealing quality for small batches. Optional features include:

Digital sealing pressure indicator
Stainless Steel stand or trolley
Flip-off sealing chuck
Different sealing head sizes

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Semi Automatic Vial Cap Sealing Machine

Description

Salient Features of Semi Automatic Vial Cap Sealing Machine

Working Principle of Semi Automatic Vial Cap Sealing Machine

Technical Specification of Semi Automatic Vial Cap Sealing Machine

Types of Capping and Sealing Machine

Applications of Capping and Sealing Machine

Advantages of Semi Automatic Vial Cap Sealing Machine

Cost-Effective: Ideal for small to medium-scale production, offering automation benefits at a lower cost compared to fully automatic machines.

Precision and Quality: Ensures consistent, high-quality seals with minimal operator intervention.

Flexibility: Accommodates various vial and cap sizes, reducing the need for multiple machines.

Ease of Maintenance: Simple design with minimal moving parts, reducing downtime and maintenance costs.

Compliance: Meets cGMP and regulatory standards for pharmaceutical applications.

Key Features of Semi Automatic Vial Cap Sealing Machine

FAQ for Semi Automatic Vial Cap Sealing Machine

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Partner with Industry Experts

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