Double Cone Blender

Q: What are the key features and benefits of the Double Cone Blender?

Key Features : Compact cGMP model with SS 304 / SS 316 contact parts Easy loading, unloading, and complete discharge Low maintenance and easy cleaning Optional intensifier bars, jackets for heating/cooling, and vacuum drying Higher loading capacity compared to V-blenders Benefits : Gentle mixing, excellent homogeneity, suitability for materials with varying densities, and easy scalability.

Description

Double Cone Blender is a type of industrial mixing equipment designed for blending dry powders, granules, and free-flowing solids to create homogeneous mixtures. It features a rotating vessel shaped like two cones joined at their bases with a central cylindrical section, which tumbles materials gently via diffusion and cascading action as it rotates on a horizontal axis. This low-shear process minimizes damage to fragile or abrasive materials, making it suitable for applications in pharmaceuticals, food processing, chemicals, cosmetics, ceramics, and more.

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Salient Features of Double Cone Blender

Compact GMP Model.
No Bottle – No Fill System
Rotary Bottle Movement System with Rotary Funnel System
Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
All contact parts with easy removal system for Cleaning / AutoClaving / Sterilization.
Machine construction in SS304 material.

Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
Automatic Infeed and Exit of Bottles through Star Wheel System.
No Bottle at infeed conveyor – Automatic Machine on/off system.
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.
Low Air – Machine Stop System, Low Vacuum – Machine Stop System.
Toughened Glass Safety Cabinet.

Working Principle of Double Cone Blender

The Double Shape Blenders have long two corner of product container for more rubbing and tumbler effect to the material for fast and homogenizing mixing. It can perform homogenously dry mixing of free-flowing powders, granules requiring low shearing force, Mixing and Blending of particles with rapid intermixing of particles irrespective of varying specific gravities. The material is loaded into the Double Cone Blender drum. The double blender is tumbles the material in the container and spread out. The mixing is achieved in 5 to 15 minutes with better homogeneity.

Technical Specification of Double Cone Blender

Model No.	Gross Capacity	Working Capacity	Overall Dimensions (in mm) (L) x (W) x (H) approx.	Discharge Height	Charge Opening	Power Supply
DCB-5	16 Ltrs	10 Ltrs	750x580x650	300mm	100mm	0.5 H.P.
DCB-10	35 Ltrs	20 Ltrs	1100x450x1200	300mm	100mm	0.5 H.P.
DCB-25	80 Ltrs	50 Ltrs	1200x600x300	450mm	150mm	1.0 H.P.
DCB-50	150 Ltrs	100 Ltrs	1400x800x1500	450mm	150mm	2.0 H.P.
DCB-100	300 Ltrs	200 Ltrs	1850x900x1900	450mm	200mm	2.0 H.P.
DCB-150	470 Ltrs	300 Ltrs	2000x1100x2000	450mm	200mm	5.0 H.P.
DCB-200	615 Ltrs	400 Ltrs	2100x1200x2100	450mm	200mm	6.0 H.P.
DCB-250	770 Ltrs	500 Ltrs	2200x1300x2200	450mm	200mm	7.5 H.P.
DCB-300	1000 Ltrs	600 Ltrs	2300x1400x2300	450mm	200mm	7.5 H.P.
DCB-400	1340 Ltrs	800 Ltrs	2350x1800x2350	600mm	250mm	7.5 H.P.
DCB-500	1500 Ltrs	1000 Ltrs	2400x1900x2400	800mm	250mm	10 H.P.
DCB-650	2000 Ltrs	1300 Ltrs	2800x2100x2700	800mm	250/400 mm	10 H.P.
DCB-750	2500 Ltrs	1500 Ltrs	3000x2200x2600	800mm	250/400 mm	10 H.P.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Mixer, Blender and Dryer

Multi Mill

Octagonal Blender

Double Cone Blender

V Cone Blender

Ribbon Blender Mixer

Tray Dryer

Vibro Sifter

Rapid Mixer Granulator

Jacketed Mixing Vessel

Heavy Duty Toothpaste Mixer

Applications of Mixer, Blender and Dryer

Advantages of Double Cone Blender

Better for materials with varying particle sizes or densities due to enhanced axial and radial mixing.

Easier complete discharge and cleaning, with lower headroom requirements in some designs.

Higher loading capacity compared to V-blenders.

Key Features of Double Cone Blender

Structure: The blender body consists of two conical sections welded to a cylindrical middle, with hermetically sealed apertures for loading, cleaning, and discharge. It rotates perpendicular to the cone axis, promoting even particle distribution without internal baffles in some models.

Mixing Mechanism: Materials are loaded to about 65% capacity, then tumbled end-over-end, creating waves and cross-mixing. Optional intensifier bars or deflector plates break agglomerates, and spray nozzles can add liquids evenly.

Capacity and Scalability: Available from lab-scale (0.25 cu.ft.) to production sizes, handling bulk densities from light powders to dense materials like tungsten carbide.

Customizations: Options include stainless steel construction, heating/cooling jackets, vacuum drying, sanitary finishes, explosion-proof motors, and PLC controls for precision.

FAQ for Double Cone Blender

What is a Double Cone Blender?

A Double Cone Blender is an efficient industrial mixer used for blending dry powders, granules, and free-flowing solids to achieve uniform, homogeneous mixtures. It features a vessel shaped like two cones joined at their bases with a central cylindrical section. The gentle tumbling action (low-shear mixing) via rotation on a horizontal axis makes it ideal for fragile or abrasive materials.

How does the Double Cone Blender work?

The material is loaded into the blender drum (typically up to 65% capacity). As the double cone rotates, the material tumbles, cascades, and spreads out, creating axial and radial mixing. This results in fast and uniform blending of particles with varying specific gravities and sizes. Homogeneous mixing is usually achieved within 5 to 15 minutes.

What are the available models and capacities?

We offer a wide range of models to suit different production needs:

DCB-50: 100 Ltrs working capacity
DCB-100: 200 Ltrs working capacity
DCB-150: 300 Ltrs working capacity
DCB-200: 400 Ltrs working capacity
Up to DCB-500: 1000 Ltrs working capacity

Lab-scale to large production models are available.

Which industries is the Double Cone Blender suitable for?

It is widely used in:

Pharmaceutical Industry
Biotech Industry
Ayurvedic & Herbal Industry
Nutraceutical Industry
Cosmetic Industry
Food Processing, Chemicals, and Ceramics

It is perfect for mixing free-flowing powders and granules requiring low shearing force.

What are the key features and benefits of the Double Cone Blender?

Key Features:

Compact cGMP model with SS 304 / SS 316 contact parts
Easy loading, unloading, and complete discharge
Low maintenance and easy cleaning
Optional intensifier bars, jackets for heating/cooling, and vacuum drying
Higher loading capacity compared to V-blenders

Benefits: Gentle mixing, excellent homogeneity, suitability for materials with varying densities, and easy scalability.

Countries We Export to

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

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Double Cone Blender

Description

Salient Features of Double Cone Blender

Working Principle of Double Cone Blender

Technical Specification of Double Cone Blender

Types of Mixer, Blender and Dryer

Applications of Mixer, Blender and Dryer

Advantages of Double Cone Blender

Better for materials with varying particle sizes or densities due to enhanced axial and radial mixing.

Easier complete discharge and cleaning, with lower headroom requirements in some designs.

Higher loading capacity compared to V-blenders.

Key Features of Double Cone Blender

FAQ for Double Cone Blender

Countries We Export to

Partner with Industry Experts

Group Websites

Products

Contact Us