The Automatic Online Dry Powder Vial Inspection Machine is a specialized pharmaceutical equipment designed for the visual inspection of injectable dry powder-filled vials in production lines. It ensures quality control by detecting defects such as vial breakage, improper cap sealing, foreign particles in the powder, fill level inconsistencies, or other visual imperfections after filling and sealing processes.
Dry Powder Vial Inspection Machine is typically semi-automatic, integrating into high-speed vial filling lines (e.g., post-capping). Vials are fed automatically via conveyor, spun or rotated for full visibility, and presented to operators under magnified lighting with alternating black-and-white backgrounds for enhanced defect detection. Operators visually inspect and manually or pneumatically reject faulty vials. Fully automated camera-based versions exist for higher speeds and reduced human intervention, using high-resolution imaging to detect particulates, cracks, or cosmetic defects.
Dry Powder Vial Inspection Machine Video
Key Features
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cGMP Compliance: Built to current Good Manufacturing Practice standards, with stainless steel construction for hygiene and durability.
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Vial Compatibility: Handles 5ml to 30ml (or up to 100ml in some models) vials without change parts in many cases.
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Conveyor System: Multi-track (often 4 tracks) nylon roller chains with spinning assemblies; variable AC frequency drive for speed adjustment.
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Inspection Aids: Magnifying lenses, LED lighting, black/white backgrounds, and optional auto-rejection systems.
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Safety Mechanisms: Auto-stop if vials jam; maintenance-free, long-lasting rollers.
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Integration: Inline with filling, stoppering, and capping machines; infeed/outfeed turntables for smooth flow.
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Output: Typically 100-250 vials per minute, depending on model and operator efficiency.
Salient Features of Dry Powder Vial Inspection Machine
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Complete cGMP model.
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Suitable for vial size 5ml to 30ml without any change parts.
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Easy Detachable Roller System.
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Very Easy to Operate, User Friendly machine.
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Variable A.C. Frequency Drive Provided for adjusting the speed.
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Rollers are maintenance free and long lasting.
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Machine stops if vial stuck-up the track or any hindrance.
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Vial inspection is for inspecting vial for breakage & cap sealing & is carried out by visually.
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Rejected vials are ejected pneumatically by just pressing the button.
Process Operation of Dry Powder Vial Inspection Machine
The central conveyor belt brings the bottle from the capping machine conveyor. These bottles are automatically bifurcated on the two adjoining conveyor belts & further on the side tables for operators sitting on either side of the table. The operators in turn pick up the bottles & visually inspect the bottles in the alternate white & black background to check for any particles in the liquid filled, sealed & breakage of bottle. After inspection the bottles are placed in the central track, which is transfer for labeling.
Technical Specification of Vial Inspection Machine
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Model |
ADVIM 120 | ADVIM 240 |
| Production Output: | Up to 120 Vials per minute |
Up to 240 Vials per minute |
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Input Specification: |
– | – |
| Vial Diameter | 23 mm to 38 mm |
23 mm to 38 mm |
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Vial Height |
25 mm to 70 mm | 25 mm to 70 mm |
| Power Specification: | – |
– |
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Main Machine |
1 H.P | 1 H.P |
| Turn Tables (2 Nos.) | 0.25 H.P. |
0.25 H.P. |
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Electrical Characteristics: |
230 volts, Single phase, 50 Hertz | 230 volts, Single phase, 50 Hertz |
| Conveyor Height | Standard (As per filling line height) |
Standard (As per filling line height) |
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Number of Operators |
Four (2×2) | Four (2×2) |
| Overall Dimension: | 2000mm (L) 900mm (W) x 1270mm (H) |
2135mm (L) x 1100mm (W) x 1270mm (H) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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