Automatic Vial Filler is a specialized machine used primarily in the pharmaceutical, biotechnology, and cosmetics industries to fill vials (small glass or plastic containers) with liquid or semi-liquid products in a precise, sterile, and high-speed manner. Vial Filler machines are critical for ensuring accuracy, consistency, and compliance with regulatory standards like cGMP (current Good Manufacturing Practices). The incoming dry vials (sterilized and siliconized) are fed through the unscrambler and suitably guided on the moving Delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles; Syringes & Nozzles are made of AISI SS 316L materials. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ”No Vial-No Filling” operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be increase & decrease by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation.
Liquid reaches to filling nozzles through silicon transparent pipe. Nozzles having up & down movement with help of cam mechanism, and it come down when vial hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers two vials together on conveyor for rubber stoppering operation.
If you need details on specific models, pricing, or comparisons with multi-head machines, let me know!
The incoming dry vials (sterilized and siliconized) are fed through the unscrambler and suitably guided on the moving Delrin slat conveyor belt at the required speed of the correct placement below filling unit.
The filling unit consists of Filling Head, Syringes & Nozzles; Syringes & Nozzles are made of AISI SS 316L materials. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for ”No Vial-No Filling” operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be increase & decrease by increasing or decreasing stroke length of piston as per filling size. Syringes is having non return valve for sucking and delivering situation to avoid volume variation. Liquid reaches to filling nozzles through silicon transparent pipe. Nozzles having up & down movement with help of cam mechanism, and it come down when vial hold by starwheel for filling operation and starts filling when it starts to move up and after completion of filling operation, starwheel delivers two vials together on conveyor for rubber stoppering operation.
Stoppering unit consist of Star wheel, Vibrator unit and Bowl. The sterilized and siliconized rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by starwheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to starwheel and move in rotary direction along with starwheel, during movement it picks up the rubber stopper from the exit end of the chute and rubber stopper pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed starwheel for next sealing operation.
Model | ALVF-40 | ALVF-80 | ALVF-120 | ALVF – 250 |
Filling Heads | Two | Four | Eight | Twelve |
Production Rate | Up to 40 Vials/Minute | Up to 80 Vials/Minute | Up to 150 Vials/Minute | Up to 250 Vials/Minute |
Vial Diameter | 15mm to 70mm | 15mm to 70mm | 15mm to 70mm | 15mm to 70mm |
Vial Height | 25mm to 140mm | 25mm to 140mm | 25mm to 140mm | 25mm to 140mm |
Filling Precision | ±1% | ±1% | ±1% | ±1% |
Power Required | 1 H.P. | 1.5 H.P. | 2 H.P. | 2 H.P. |
Electrical Characteristics | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz | 440 Volts, 3 Phase, 50 Hertz |
Overall Dimension | 2050mm (L) x 850mm (W) x 1700mm (H) | 2200mm (L) x 850mm (W) x 1700mm (H) | 3000mm (L) x 945mm (W) x 1700mm (H) | 3500mm (L) x 945mm (W) x 1700mm (H) |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
We offer four models to suit different production requirements:
– ALVF-40: 2 filling heads – up to 40 vials per minute
– ALVF-80: 4 filling heads – up to 80 vials per minute
– ALVF-120: 8 filling heads – up to 150 vials per minute
– ALVF-250: 12 filling heads – up to 250 vials per minute
Speed is adjustable via a variable AC frequency drive. The machine includes a digital vial counter for accurate batch tracking and is ideal for both small-batch and large-scale commercial production.
The Automatic Vial Filler can process vials with:
– Diameter: 15 mm to 70 mm
– Height: 25 mm to 140 mm
– Fill Volume Range: 2 ml to 250 ml
It supports a wide range of liquid and suspension products. All product contact parts are made of AISI SS 316L for superior corrosion resistance and easy cleaning. Quick changeover with minimal change parts makes it flexible for different vial formats.
The machine delivers excellent filling accuracy of ±1% (can reach ±0.5% depending on product and pump type). Safety and sterility are ensured through:
– “No Vial – No Filling” system
– “No Vial – Machine Stop” interlock
– Minimal human contact
– No cross-contamination design
It is suitable for operation in Class 100 / ISO 5 cleanrooms and complies with cGMP, FDA, and EU guidelines. Options like peristaltic pumps are available for shear-sensitive or highly sterile products.
Key benefits include:
– High-speed, precise, and consistent filling with very low product wastage
– Reduced labor costs and contamination risks
– Easy integration into complete injectable lines (vial washing → filling → stoppering → capping)
– Flexibility for small to large batch production
– Simple operation with variable speed control and digital counter
Optional features include PLC with HMI touchscreen, IQ/OQ documentation, laminar airflow hood, CIP/SIP system, and different pump technologies (piston or peristaltic) based on your product viscosity and sterility requirements.
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Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.
Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.
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