Capsule Filling Machine with Loader

Q: What is the production capacity of the Capsule Filling Machine with Loader?

The combination delivers up to 15,000 – 20,000 capsules per hour (depending on operator efficiency). The Automatic Capsule Loader fills a 300-hole tray in just 28–30 seconds . The 300-hole manual filling machine produces up to 6,000 capsules per hour . One loader can easily support multiple filling machines for higher output.

Description

Capsule Filling Machine with Loader is a piece of equipment used primarily in the pharmaceutical, nutraceutical, herbal, and supplement industries to automate the process of filling empty capsules with powders, pellets, or other substances. The “loader” component is an attachment or separate unit that automatically or semi-automatically loads empty capsule halves onto trays or plates for the filling stage, speeding up production and reducing manual labor. This setup is ideal for medium to large-scale operations, where efficiency is key, and can handle various capsule sizes. Capsule Filling Machine with Loaders are often GMP-compliant and made from stainless steel for hygiene and durability. They come in manual, semi-automatic, and fully automatic variants, with the loader enhancing throughput by preparing multiple trays simultaneously.

Loading: The loader separates and places empty capsule bodies and caps onto trays.

Filling: Trays move to the filler, where powder is dosed into the bodies. Excess is scraped off.

Capping: Caps are aligned and pressed onto filled bodies, often automatically.

Output: Ejected capsules are ready for packaging. Precision is typically 98%+ for filling weight.

For optimal results, powder density affects fill weight—denser powders may require tamping. Machines like the 300-Hole Filler are tabletop-sized for pilot use and meet GMP standards.

If you need details on specific models and pricing, let me know!

Salient Features of Capsule Filling Machine with Loader

Compact Sized Machines.
Optimum production output can be achieved in working multiple filling machines with single capsule loader.
Two Loading Trays can be filled in Loader Machine when third tray is in use in Capsule Filling Machine.
Loader is equipped with Single Phase power supply, so even home electricity works.
Both machines suitable to work with different sizes of capsules.

Suitable as per GMP productions, Easy to use mechanism.
Machines suitable with hard gelatin capsules, veg capsules and HPMC capsules.
Different bulk density powders can be filled easily through multiple press option.
Simple to operate that even semi-skilled worker can operate machine.
IQ/OQ/DQ documentation can be provided.

Working Principle of Capsule Filling Machine with Loader

Adinath is one of the leading capsule filling machine manufacturers in India. We are giving here below step-by-step process guide of Capsule Filling Machine with Loader:

Take further sliding rail by pressing lever.
Place loading tray of capsule filling machine onto loading section of automatic capsule loader machine.
Put guide plate onto four top legs of loading tray.
Push sliding rail to inside.
Start the machine. When you will start machine then loader will automatically fill rows one by one. In each stroke it will fill 12 capsules in the loading tray.
When all the 300 holes will be filled with the capsules then machine will stop automatically.
Now take out guide plate and take out loading tray.
Place duly filled loading tray onto Capsule Filling Machine.
Check the front knob it should be turned to the right.
Pull locking lever forward. Push down long handle which will lifts the caps off all the bodies. Set aside the tray containing all the caps.
Push locking lever back, by which capsule bodies will drop down and become level with filling surface.
Place powder tray on filler keeps powder from spilling.
Pour & spread the pre-measured powder. Move extra powder onto powder tray’s shelf. Lower tamper and lock.
Turn handle to compress powder: this allows you to fill more powder in each capsule.
Raise tamper & spread extra powder from shelf into capsules ensures uniform fill weights.
Return the tray containing caps to filler. Turn front knob to the left and lower locking plate. Engage lock for locking plate.
Hold tamper handle and push down on long handle. Bodies are pushed up into caps: all the capsules are now locked in one step.
Disengage lock for locking plate. Lift locking plate and turn front knob to the right.
Push down long handle and remove tray of completed capsules.
Capsules are filled now. You can turn tray and all the capsules will get out from the tray.

Technical Specification of Capsule Filling Machine with Loader

Model	AMCFM 300
Production Output	Up to 6000 capsules/hour
Capsule Combinations	Size 00, 0, 1, 2, 3, 4 and 5 (through different machine and parts)
Sequence of holes	25 x 12 = 300
No. of Loading Trays	Three nos.
Overall Dimension	405mm X 300mm X 455mm approx.
Net Weight	43 Kgs. approx.
Gross Weight	50 Kgs. approx.
Automatic Capsule Loader
Model	ACL 300
Production Output	Up to 20000 Capsules/hour (depends upon operators’ efficiency)
Capsule Combinations	Size 00, 0, 1, 2, 3 and 4 (through format parts)
Sequence of holes	25 x 12 = 300
Power Voltage	220 Volts, Single Phase, 50 Hertz
Overall Dimension	630mm X 430mm X 780mm approx.
Net Weight	80 Kgs. Approx.
Gross Weight	120 Kgs. Approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Capsule Filling Machine

100 Holes Capsule Filling Machine

Automatic Capsule Filling Machine

Automatic Capsule Loader

Capsule Filling Machine with Loader Orienter

Capsule Polishing Machine

Lab Scale Automatic Capsule Filler

Manual Capsule Filling Machine

Semi Automatic Capsule Filling Machine

Applications of Capsule Filling Machine

Benefits of Capsule Filling Machine with Loader

Efficiency: Reduces manual handling, minimizing errors and contamination. One loader can support multiple fillers for 20,000+ capsules/hour.

Versatility: Handles powders, pellets, and various formulations.

Ease of Use: Training takes 1 day; lifetime support from brands like Adinath International.

Key Advantages of Capsule Filling Machine with Loader

Massive Increase in Production Output: The combination can achieve up to 15,000 – 20,000+ capsules per hour, almost 3–4 times higher than using the manual machine alone. The loader fills a 300-hole tray in just 28–30 seconds.

Significant Reduction in Labor & Operator Fatigue: Automatic loading eliminates the most tedious and time-consuming manual task (inserting capsules one by one), allowing a single operator to run the machine efficiently for long hours.

Excellent Cost-Effective Solution: Provides near semi-automatic performance at a much lower investment. Ideal for small and medium-scale manufacturers who want higher output without buying a full semi-automatic or automatic capsule filling machine.

Improved Filling Accuracy & Consistency: The Automatic Capsule Loader orients and loads capsules uniformly (cap up, body down), resulting in better powder filling, reduced weight variation, and fewer rejected capsules.

Reduced Powder Wastage: Uniform capsule loading and proper orientation minimize spillage and improve powder compression during the filling process.

Faster Changeover & Higher Flexibility: Still supports all capsule sizes 00, 0, 1, 2, 3, 4 & 5. Quick tray changeover keeps downtime very low.

Low Power Consumption: The loader runs on single-phase power, and the filling machine is hand-operated — making the entire setup energy-efficient and suitable for areas with limited power supply.

Easy Operation & Maintenance: Requires minimal training. Both machines are simple, GMP-compliant, and easy to clean and maintain.

Perfect for Small to Medium Batches: Ideal for pharmaceutical, nutraceutical, Ayurvedic, herbal, and dietary supplement manufacturers who need flexible, scalable production.

High Return on Investment (ROI): Quick payback period due to higher productivity, lower labor costs, and minimal maintenance.

FAQ for Capsule Filling Machine with Loader

What is a Capsule Filling Machine with Loader?

The Capsule Filling Machine with Loader is a highly efficient combination of a 300 Holes Manual Capsule Filling Machine and an Automatic Capsule Loader (ACL-300). This setup automates the tedious task of loading empty capsules into trays while the filling machine handles powder filling and closing. It is ideal for small to medium-scale production in pharmaceutical, nutraceutical, Ayurvedic, herbal, and dietary supplement industries.

What is the production capacity of the Capsule Filling Machine with Loader?

The combination delivers up to 15,000 – 20,000 capsules per hour (depending on operator efficiency).

The Automatic Capsule Loader fills a 300-hole tray in just 28–30 seconds.
The 300-hole manual filling machine produces up to 6,000 capsules per hour. One loader can easily support multiple filling machines for higher output.

Which capsule sizes can the Capsule Filling Machine with Loader handle?

The system supports capsule sizes 00, 0, 1, 2, 3, 4 & 5 (with interchangeable change parts). It works with hard gelatin capsules, HPMC (vegetarian), and veg capsules, making it highly versatile for different formulations.

What are the key features of the Capsule Filling Machine with Loader?

Key features include:

Automatic loading of 300 capsules in ~28–30 seconds
Three loading trays (two can be loaded while one is in use)
Compact GMP-compliant design with SS 304/SS 316 contact parts
Single-phase power supply for the loader (works on domestic electricity)
Multiple tamping options for different powder densities
Easy size changeover and cleaning
Low maintenance and minimal operator fatigue
IQ/OQ/DQ documentation available

How does the Capsule Filling Machine with Loader work?

The process is simple and efficient:

The Automatic Capsule Loader orients and loads empty capsules into the 300-hole tray automatically.
The loaded tray is placed on the manual filling machine.
Powder is spread and tamped into the capsule bodies.
Caps are aligned and locked in one stroke.
Filled capsules are ejected.

This combination significantly boosts productivity while keeping costs low.

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Capsule Filling Machine with Loader

Description

Salient Features of Capsule Filling Machine with Loader

Working Principle of Capsule Filling Machine with Loader

Technical Specification of Capsule Filling Machine with Loader

Types of Capsule Filling Machine

Applications of Capsule Filling Machine

Benefits of Capsule Filling Machine with Loader

Efficiency: Reduces manual handling, minimizing errors and contamination. One loader can support multiple fillers for 20,000+ capsules/hour.

Versatility: Handles powders, pellets, and various formulations.

Ease of Use: Training takes 1 day; lifetime support from brands like Adinath International.

Key Advantages of Capsule Filling Machine with Loader

FAQ for Capsule Filling Machine with Loader

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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