Capsule Filling Machine with Loader

A Capsule Filling Machine with Loader is a piece of equipment used primarily in the pharmaceutical, nutraceutical, herbal, and supplement industries to automate the process of filling empty capsules with powders, pellets, or other substances. The “loader” component is an attachment or separate unit that automatically or semi-automatically loads empty capsule halves onto trays or plates for the filling stage, speeding up production and reducing manual labor. This setup is ideal for medium to large-scale operations, where efficiency is key, and can handle various capsule sizes.

Capsule Filling Machine with Loaders are often GMP-compliant and made from stainless steel for hygiene and durability. They come in manual, semi-automatic, and fully automatic variants, with the loader enhancing throughput by preparing multiple trays simultaneously.

Capsule Filling Machine with Loader Video

How It Works

1. Loading: The loader separates and places empty capsule bodies and caps onto trays.

2. Filling: Trays move to the filler, where powder is dosed into the bodies. Excess is scraped off.

3. Capping: Caps are aligned and pressed onto filled bodies, often automatically.

4. Output: Ejected capsules are ready for packaging. Precision is typically 98%+ for filling weight.

For optimal results, powder density affects fill weight—denser powders may require tamping. Machines like the 300-Hole Filler are tabletop-sized for pilot use and meet GMP standards.

Benefits

• Efficiency: Reduces manual handling, minimizing errors and contamination. One loader can support multiple fillers for 20,000+ capsules/hour.

• Versatility: Handles powders, pellets, and various formulations.

• Ease of Use: Training takes 1 day; lifetime support from brands like Adinath International.

Salient Features of Capsule Filling Machine with Loader

• Compact Sized Machines.

• Suitable as per GMP productions.

• Two Loading Trays can be filled in Loader Machine when third tray is in use in Capsule Filling Machine.

• Loader is equipped with Single Phase power supply, so even home electricity works.

• Both machines suitable to work with different sizes of capsules.

• Optimum production output can be achieved in working multiple filling machines with single capsule loader.

• Machines suitable with hard gelatin capsules, veg capsules and HPMC capsules.

• Different bulk density powders can be filled easily through multiple press option.

• Easy to use mechanism.

• Simple to operate that even semi-skilled worker can operate machine.

• IQ/OQ/DQ documentation can be provided.

Process Operation of Capsule Filling Machine with Loader

Adinath is one of the leading capsule filling machine manufacturers in India. We are giving here below step-by-step process guide of Capsule Filling Machine with Loader:

• Take further sliding rail by pressing lever.

• Place loading tray of capsule filling machine onto loading section of automatic capsule loader machine.

• Put guide plate onto four top legs of loading tray.

• Push sliding rail to inside.

• Start the machine. When you will start machine then loader will automatically fill rows one by one. In each stroke it will fill 12 capsules in the loading tray.

• When all the 300 holes will be filled with the capsules then machine will stop automatically.

• Now take out guide plate and take out loading tray.

• Place duly filled loading tray onto Capsule Filling Machine.

• Check the front knob it should be turned to the right.

• Pull locking lever forward. Push down long handle which will lifts the caps off all the bodies. Set aside the tray containing all the caps.

• Push locking lever back, by which capsule bodies will drop down and become level with filling surface.

• Place powder tray on filler keeps powder from spilling.

• Pour & spread the pre-measured powder. Move extra powder onto powder tray’s shelf. Lower tamper and lock.

• Turn handle to compress powder: this allows you to fill more powder in each capsule.

• Raise tamper & spread extra powder from shelf into capsules ensures uniform fill weights.

• Return the tray containing caps to filler. Turn front knob to the left and lower locking plate. Engage lock for locking plate.

• Hold tamper handle and push down on long handle. Bodies are pushed up into caps: all the capsules are now locked in one step.

• Disengage lock for locking plate. Lift locking plate and turn front knob to the right.

• Push down long handle and remove tray of completed capsules.

• Capsules are filled now. You can turn tray and all the capsules will get out from the tray.

Technical Specification of Capsule Filling Machine with Loader

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.