Automatic Linear Bottle Washing Machine

Q: What is the production capacity of the machine?

The machine is available in three models: ALBW 100 : Up to 100 bottles per minute ALBW 150 : Up to 150 bottles per minute ALBW 250 : Up to 200 bottles per minute It typically handles bottles from 30 ml to 1000 ml .

Description

Automatic Linear Bottle Washing Machine is a fully automated, high-speed cleaning equipment primarily designed for washing round glass bottles (typically ranging from 30 ml to 1000 ml) in industries such as pharmaceuticals, food, beverages, and packaging. It ensures thorough, contamination-free rinsing by inverting bottles neck-down and using high-pressure jets of water and air, minimizing human contact to meet cGMP (Current Good Manufacturing Practice) standards. Bottle Washing Machine is ideal for inline integration with filling lines, offering efficient throughput while maintaining hygiene and reducing labor costs.

Bottle Feeding: Empty bottles are loaded onto the conveyor and fed into indexed pockets or baskets.

Inversion and Washing: Bottles are gripped (often by neck) and inverted. Nozzles rise to enter the neck, delivering pressurized jets in sequenced cycles.

Draining and Resetting: After washing, bottles drain completely, then flip upright and discharge onto the outfeed conveyor or turntable.

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Salient Features of Automatic Linear Bottle Washing Machine

High-pressure spray nozzles ensure perfect wash of Bottles.
Interchangeable wash sequences.
Totally fabricated from SS Materials, including the basic frame.
No change parts required for washing of round bottle saving time of change over. (Change Parts require for Flat bottles & if change of neck size.)
Third Tank & pump can be fitted (optional).

All parts coming in contact with washing zones / jet are made from SS 316 materials.
The machine suitable for handling washes of round and flat glass bottle (With help of change parts).
Water re-cycling arrangement is possible as per customer’s need.
Machine is totally rigid and withstands continuous operation for long working. Hours without any trouble.
Higher capacity centrifugal pump to wash bigger container.

Working Principle of Automatic Linear Bottle Washing Machine

Three-cycle rinsing allows flexibilities of various wash cycles such as fresh water, dematerialized water etc. as per the rinsing requirement of bottle. All the pumps are made of SS and all the water contact parts are made of SS 316 on a heavy base of SS structure. In tunnel design is such that separation is maintained between feeding zone and discharge zone of the cleaned containers. All the mechanical drives are separated and isolated from the washing zone. Approved materials only are used for construction, together with a careful choice of components, thereby taking into consideration all aspects of sanitation and consequence complying with the pharmaceutical G.M.P. requirements. The quality of rinsing is ensured through 3 sets of inner and 2 sets of outer nozzles accurately placed to direct the jet at center of the bottle and the bottle comes out with water totally drained with minimum droplets of water.

Technical Specification of Automatic Linear Bottle Washing Machine

Model	ALBW 100	ALBW 150	ALBW 250
Production Output	Up to 100 bottles/minute	Up to 150 bottles/minute	Up to 200 bottles/minute
No. of Pockets	10	12	20
Power Load
Main Motor	1 H.P. / 415 Volts / 50 Hz	1.5 H.P. / 415 Volts / 50 Hz	3 H.P. / 415 Volts / 50 Hz
Pump Two Nos	1 HP x 2 = 2 HP / 415 Volts / 50 Hz	1 HP x 2 = 2 HP / 415 Volts / 50 Hz	1 HP x 2 = 2 HP / 415 Volts / 50 Hz
Electrical Heater	3 K.W.	3 K.W.	6 K.W.
Conveyor	0.5 HP / 415 Volts / 50 Hz	0.5 HP / 415 Volts / 50 Hz	0.5 HP / 415 Volts / 50 Hz
Tank Capacity	80 Liters. S.S. 316	80 Liters. S.S. 316	80 Liters. S.S. 316
Wash Cycle	3 Inner + 1 Outer + 1 Air	3 Inner + 1 Outer + 1 Air	3 Inner + 1 Outer + 1 Air
Cycle Timing	3.5 Second for each wash + 1.5 second for traveling.	3.5 Second for each wash + 1.5 second for traveling.	3.5 Second for each wash + 1.5 second for traveling.
Water / Air Consumptions	400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM	400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM	400 Ltrs. / hour / Cycle / Pressure 2.5 Kg @ 20 CFM

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Washing and Cleaning Machine

Automatic Airjet Bottle Cleaning Machine

Multijet Ampoule Washing Machine

Automatic External Ampoule Washing Machine

Inverter Type Airjet Cleaning Machine

Inverter type Airjet Cleaning Machine

Automatic Linear Bottle Washer

Applications of Washing and Cleaning Machine

Pharmaceutical Industry
Nutraceutical Industry
Herbal Industry
Ayurvedic Industry
Biotech Industry
Cosmetic Industry
Chemical Industry

Advantages of Automatic Linear Bottle Washing Machine

High-Speed & High-Output Performance

Fully Automatic Operation

Superior Cleaning Quality

Compact & Efficient Integration

Low Maintenance & Durable

Key Features of Automatic Linear Bottle Washing Machine

Construction: Fabricated from stainless steel for durability, corrosion resistance, and easy cleaning. The rigid, modular frame supports continuous operation without breakdowns.

Loading and Unloading: Automatic loading via SS wire mesh conveyor from a feed table (manual push option available). Optional automatic unloading onto a turntable for seamless transfer.

Washing Stations: Equipped with 6 interchangeable stations (configurable for 3 water washes and 3 air washes, or custom sequences like fresh water, deionized water, or air jets). High-pressure spray nozzles target the bottle’s interior and exterior precisely, ensuring complete drainage with minimal residual droplets.

Nozzle System: Needles or nozzles enter the inverted bottle for positive-pressure washing, preventing cross-contamination. Supports up to 8 internal and 2 external stations in advanced models.

Pumps and Flexibility: Includes centrifugal pumps (SS 316) for high-volume washing; optional third tank/pump for additional cycles. Water recycling possible for eco-friendly operation.

Safety and Compliance: Features safety interlocks, isolated mechanical drives from washing zones, and GMP-compliant design. No change parts needed for round bottles (change parts for flat bottles or neck size variations).

FAQ for Automatic Linear Bottle Washing Machine

What is an Automatic Linear Bottle Washing Machine?

The Automatic Linear Bottle Washing Machine is a high-speed, fully automated system designed for thorough cleaning of round (and flat) glass bottles. It uses a linear conveyor system with indexed pockets, inverts bottles neck-down, and employs high-pressure spray nozzles for internal and external washing. It is ideal for inline integration with filling lines in pharmaceutical, cosmetic, food, and chemical industries while meeting cGMP standards.

What is the production capacity of the machine?

The machine is available in three models:

ALBW 100: Up to 100 bottles per minute
ALBW 150: Up to 150 bottles per minute
ALBW 250: Up to 200 bottles per minute It typically handles bottles from 30 ml to 1000 ml.

What are the key features of the Automatic Linear Bottle Washing Machine?

High-pressure spray nozzles for perfect internal & external washing
3 Inner + 1 Outer + 1 Air wash cycles (configurable)
SS 316 contact parts and full stainless steel construction
No change parts required for round bottles (quick changeover)
Automatic loading via SS wire mesh conveyor
Optional third tank/pump and water recycling
Rigid design for continuous long-hour operation
Isolated mechanical drives from washing zone for safety and hygiene

How does the Linear Bottle Washing Machine ensure GMP compliance?

Bottles are inverted (neck down) with nozzles entering the bottle for positive pressurized washing. All contact parts are SS 316, mechanical drives are isolated from the washing zone, and the tunnel design maintains separation between dirty and clean zones. It supports deionized water, recycling, and complete drainage to minimize residual droplets.

What are the main advantages of choosing a Linear Bottle Washing Machine?

Excellent for high-speed inline filling lines
Minimal change parts for round bottles → faster changeovers
Superior cleaning with pressurized jets and multiple cycles
Lower labor requirement due to full automation
Compact footprint with robust, low-maintenance design
Flexible customization (wash sequences, extra tanks, recycling)
Cost-effective and reliable for medium to high production volumes

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