Vial Sticker Labeler Machine

Description

The Vial Sticker Labeler Machine, also widely known as a vial labeling machine or automatic vial self-adhesive sticker labeling machine, is a highly specialized and automated packaging equipment designed to meet the demanding requirements of modern manufacturing. This advanced machine applies self-adhesive labels with exceptional accuracy and speed onto various small cylindrical containers, including glass vials, plastic vials, ampoules, eye drop bottles, syringes, and tubes.

 

Primarily used in the pharmaceutical, cosmetic, and diagnostic industries, the vial sticker labeler machine plays a critical role in ensuring product identification, traceability, and regulatory compliance. It efficiently applies labels containing essential information such as product names, batch numbers, manufacturing and expiry dates, barcodes, QR codes, dosage instructions, and other mandatory regulatory markings.

Working Principle of Vial Sticker Labeler Machine

Vial labeling machines uses for sticking labels on filled and sealed glass vials. Best part of machine is that it can function independently as well as part of a continuous filling line. Machine not only increases production output but also reduces rejections and errors. Equipment designed by keeping optimum safety aspect in mind. Label roll to be fitted onto label roll holder of the machine and waste paper to be fixed onto waste paper holder. Label sensor sense container and dispense one label at a time. During movement of container at conveyor, container picks up one label at a time. Further there is pressing assembly fitted which have spounge belt. Container rotates and move onto conveyor. During this movement label get wrapped automatically. Duly labeled containers get collected onto collection tray for further operations.

  • Feeding: Vials are fed via conveyor, in-feed screw, or turntable (often from trays or upstream capping/inspection machines).

 

  • Separation & Alignment: Rollers or star plates create equal spacing; sensors detect each vial.

 

  • Label Dispensing: A sensor triggers the label roll to release a sticker, which is peeled and wrapped around the vial at the labeling point.

 

  • Pressing & Fixing: Rubber pressing belts/pads ensure bubble-free, neat adhesion.

 

  • Inspection & Output: Optional cameras verify print/barcode; rejects faulty vials. Labeled vials move to collection trays or downstream packing.

Technical Specification of Vial Sticker Labeler Machine

Model

AVSL 80

AVSL 150

AVSL 250

Vial Sizes

2ml to 250ml

2ml to 250ml

2ml to 250ml

Speed

Up to 60 Labels per minute depending on container and label characteristics

Up to 120 Labels per minute depending on container and label characteristics

Up to 200 Labels per minute depending on container and label characteristics

Label Height

8mm to 90mm

8mm to 90mm

8mm to 90mm

Label Length

12mm min.

12mm min.

12mm min.

Label Roll Dia.

400mm

400mm

400mm

Label Roll Core Dia.

75 / 76mm

75 / 76mm

75 / 76mm

Gap Between two Labels

3mm approx.

3mm approx.

3mm approx.

Power Load

1 H. P.

1.5 H. P.

3 H. P.

Power Voltage

220 VAC Single Phase Power Supply (50/60 Hz)

220 VAC Single Phase Power Supply (50/60 Hz)

220 VAC Single Phase Power Supply (50/60 Hz)

Product Feeding Belt height

850mm to 950mm adjustable

850mm to 950mm adjustable

850mm to 950mm adjustable

Machine footprint

1500mm(L) X 1200mm(W) X 1100mm (H) approx.

2000mm(L) X 1350mm(W) X 1100mm (H) approx.

2500mm(L) X 1350mm(W) X 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Vial Sticker Labeler Machine

High Production Speed & Efficiency

No Change Parts & Quick Changeover

Reduced Labor & Operational Costs

GMP Compliance & Hygiene

Advanced Features & Integration

Key Features of Vial Sticker Labeler Machine

  • High-Speed Operation: Capable of labeling 150–500 units per minute, depending on vial diameter (typically 10–50 mm) and label size.

 

  • Microprocessor-Controlled System: Advanced PLC & HMI for user-friendly operation, single-point synchronized speed control, and automatic label length detection (eliminates manual data entry for label changes).

 

  • No-Change-Parts Design: Roller spacing device or adjustable guides allow quick switches between vial sizes without replacing parts.

 

  • Label Types Supported: Opaque, transparent (“no-look”), booklet, hanger, or documentation labels; wrap-around (full/partial) application with ±1 mm accuracy.

 

  • Optional Add-Ons: Vision inspection cameras for barcode/print quality check and rejection, batch coding printers, safety cabinets (toughened glass/acrylic), turntables for inline feeding, or missing-label sensors.

 

  • Configurations: Vertical (for stable vials), horizontal (for unstable/small-diameter items), or rotary (star-plate for ultra-high speed).

FAQ for Vial Sticker Labeler Machine

The machine supports vial sizes from 2ml to 250ml. It works with normal paper labels, transparent plastic labels, and BOPP labels. Label specifications include heights of 8mm to 90mm, minimum length of 12mm, and it supports partial, full wrap-around, or overlap labeling with ±1mm accuracy.

Three main models are available:

  • AVSL 80: Up to 60 labels per minute
  • AVSL 150: Up to 120 labels per minute
  • AVSL 250: Up to 200 labels per minute

Actual speed depends on vial size, label characteristics, and configuration.

Vials are fed via conveyor or turntable. Sensors detect each vial, triggering the label dispenser to release a self-adhesive sticker. The vial picks up the label, and a sponge/rubber pressing belt rotates it to wrap the label smoothly (partial, full, or overlap). Labeled vials are then collected on an output tray. The machine can run standalone or integrate into a full packaging line.

  • Compact cGMP-compliant design with Stainless Steel 304 construction
  • HMI touchscreen control panel with synchronized speeds
  • No label data input required for size changes
  • No extra change parts for different label/vial sizes
  • Options for printing devices, missing label sensor, and camera-based vision inspection
  • Variable AC frequency drive for speed control
  • Easy cleaning and low maintenance

It is primarily used in the Pharmaceutical, Nutraceutical, Biotech, Herbal/Ayurvedic, Cosmetic, Chemical, and Diagnostic industries for labeling injectables, vaccines, eye drops, and similar products.

Yes. It supports customizations like inkjet/contact coding printers, vision inspection systems for barcode/print verification, missing label sensors, and voltage adjustments. It integrates seamlessly with turntables, filling machines, capping machines, and complete packaging lines.

  • High speed and efficiency with consistent accuracy
  • Reduced labor costs and human error
  • Quick changeover with no change parts
  • Improved regulatory compliance and traceability
  • Lower rejection rates and easy maintenance
  • GMP-compliant hygienic design

The machine is built to cGMP standards with high-quality Stainless Steel 304 construction. It includes synchronized controls, safety features, and optional vision systems for quality assurance, making it suitable for regulated pharmaceutical environments.

Yes. With models reaching up to 200 vials per minute, PLC/HMI controls, synchronized operations, and optional high-end inspection systems, it is ideal for medium to high-volume manufacturing lines in the pharmaceutical and healthcare sectors.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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