An Ampoule Vial Sticker Labeling Machine is a specialized automated packaging equipment primarily used in the pharmaceutical, cosmetics, food, and electronics industries to apply self-adhesive (sticker) labels precisely onto small, cylindrical containers such as ampoules and vials. These machines ensure accurate, high-speed labeling while maintaining product integrity, compliance with regulatory standards, and minimal risk of breakage for fragile glass items. They are essential for traceability, branding, and dosing information on products like injectables, oral liquids, test tubes, or small bottles made from glass, plastic, PET, HDPE, or PP.
Ampoule Vial Sticker Labeling Machine Video
Key Features
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Automation and Precision: Fully automatic with microprocessor-controlled or servo-driven label dispensing systems for accuracy within <1mm. Includes sensors to detect and apply labels without jams or misalignment.
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Label Compatibility: Handles transparent (“no-look”) or opaque stickers, with automated length detection—no manual adjustments needed for size changes, reducing downtime.
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Safety and Durability: Constructed from stainless steel (304/316 grade) with powder-coated or nickel-plated MS parts. Features safety guards, overcurrent/temperature protection, and optional acrylic/glass cabinets. Designed for easy cleaning to prevent contamination.
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User-Friendly Interface: Equipped with PLC, HMI (keypad/touchscreen), and AC frequency drives for variable speed control. Single-point synchronization ensures consistent torque and operation.
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Optional Enhancements: Turntable for in-line feeding from inspection/capping machines; special mechanisms for vertical or horizontal handling to minimize breakage.
Benefits
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Efficiency: High throughput reduces labor costs and machine downtime; automated detection saves time on label changes.
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Accuracy and Quality: Jerk-free operation prevents damage to fragile items; ensures regulatory compliance for safety and traceability.
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Versatility: Adjustable for various sizes/shapes without major change parts; supports integration with filling/sealing lines.
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Cost-Effective: Maintenance-free design with CE-certified electronics; ideal for medium-to-high-volume production.
Salient Features of Ampoule Vial Labeling Machine
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Compact cGMP model.
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Option of hopper infeed individual operation or through wire mesh conveyor for auto feeding operation.
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Missing Label Sensor can be offered on demand.
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Camera based Vision System for Print Check and Barcode Check can be offered on demand.
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Three models ranging production output 120 per minute, 300 per minute and 600 per minute.
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Inbuilt touch screen HMI and PLC on control panel.
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Machine body made from high quality Stainless Steel.
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Printing device can be incorporated for printing batch no., mfg. date etc.
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Secondary Pressing unit.
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“No Ampoule – No Label” system.
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Imported Gear Motor for Conveyor & Pressing unit.
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Variable A.C. Frequency Drive for speed adjustments.
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In built Speed Indicator & Counter.
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Imported Sensor for Label & Container.
Process Operation of Ampoule Vial Labeler Machine
Ampoules are loaded onto infeed hopper of the machine from where it is delivered to the feedworm. Feed worm rotates ampoule and during its operation transfer the ampoules to the Starwheel. The Starhweel is having rollers of same diameter as of ampoule body diameter. Starwheel transfer ampoules to the labeling station where ampoule picks label one by one and further moves towards pressing unit. Pressing Unit equipped with rubber belt for proper placing the labels. During movement of ampoules from pressing belt ampoules get labeled.
Duly labeled ampoules get collected on Outfeed Collection Tray for further operation. In case of printing unit opted labels will be printed with printing device before applying onto ampoules. There are encoders installed which sense gap between two labels and accordingly provide signals to print data onto labels.
Technical Specification of Ampoule Sticker Labelling Machine
| Model | AASL-120 | AASL-300 | AASL-600 |
| Production Rate | Up to 120 Ampoules/Minute | Up to 300 Ampoules/Minute | Up to 600 Ampoules/Minute |
| Type of Labels | Self-adhesive sticker labels | Self-adhesive sticker labels | Self-adhesive sticker labels |
| Ampoule Diameter | 10mm to 18mm | 10mm to 18mm | 10mm to 18mm |
| Ampoule Height | 50mm to 105mm | 50mm to 105mm | 50mm to 105mm |
| Label Length | 20mm to 50mm | 20mm to 50mm | 20mm to 50mm |
| Label Width | 15mm to 60mm | 15mm to 60mm | 15mm to 60mm |
| Label Roll Core Diameter | 75 to 76mm | 75 to 76mm | 75 to 76mm |
| Power Specification | 0.5 H.P. | 1 H.P. | 2 H.P. |
| Electrical Characteristics | 230 Volts, Single Phase 400/750W Servo Motor with encoder |
230 Volts, Single Phase 400/750W Servo Motor with encoder |
230 Volts, Single Phase 400/750W Servo Motor with encoder |
| Overall Dimension | 1150mm (L) x 1100mm (W) x 1100mm (H) approx. | 1250mm (L) x 1100mm (W) x 1100mm (H) approx. | 1600mm (L) x 1400mm (W) x 1100mm (H) approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
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