Automatic Ampoule Vial Labeler

Description

An Automatic Ampoule Vial Labeler is a precision-engineered pharmaceutical packaging machine designed for fast, accurate application of self-adhesive labels on small cylindrical and unstable containers. This advanced vial labeling machine efficiently handles ampoules, vials, syringes, test tubes, and other round-bottom items that are difficult to label manually.

 

Ideal for the pharmaceutical, biotechnology, and cosmetics industries, these machines ensure 100% compliance with GMP (Good Manufacturing Practices) standards while minimizing the risk of container breakage. By fully automating the labeling process, an automatic ampoule vial labeler significantly boosts production efficiency, reduces labor costs, and delivers consistent, high-quality results.

 

Most models support labeling speeds of 200 to 400 containers per minute, depending on label size and container diameter, making them perfect for medium to high-volume production lines.

Working Principle of Automatic Ampoule Vial Labeler

Ampoules are loaded onto infeed hopper of the machine from where it is delivered to the feedworm. Feed worm rotates ampoule and during its operation transfer the ampoules to the Starwheel. The Starhweel is having rollers of same diameter as of ampoule body diameter. Starwheel transfer ampoules to the labeling station where ampoule picks label one by one and further moves towards pressing unit. Pressing Unit equipped with rubber belt for proper placing the labels. During movement of ampoules from pressing belt ampoules get labeled.

 

Duly labeled ampoules get collected on Outfeed Collection Tray for further operation. In case of printing unit opted labels will be printed with printing device before applying onto ampoules. There are encoders installed which sense gap between two labels and accordingly provide signals to print data onto labels.

Technical Specification of Automatic Ampoule Vial Labeler

Model

AASL-120

AASL-300

AASL-600

Production Rate

Up to 120 Ampoules/Minute

Up to 300 Ampoules/Minute

Up to 600 Ampoules/Minute

Type of Labels

Self-adhesive sticker labels

Self-adhesive sticker labels

Self-adhesive sticker labels

Ampoule Diameter

10mm to 18mm

10mm to 18mm

10mm to 18mm

Ampoule Height

50mm to 105mm

50mm to 105mm

50mm to 105mm

Label Length

20mm to 50mm

20mm to 50mm

20mm to 50mm

Label Width

15mm to 60mm

15mm to 60mm

15mm to 60mm

Label Roll Core Diameter

75 to 76mm

75 to 76mm

75 to 76mm

Power Specification

0.5 H.P.

1 H.P.

2 H.P.

Electrical Characteristics

230 Volts, Single Phase
400/750W Servo Motor with encoder

230 Volts, Single Phase
400/750W Servo Motor with encoder

230 Volts, Single Phase
400/750W Servo Motor with encoder

Overall Dimension

1150mm (L) x 1100mm (W) x 1100mm (H) approx.

1250mm (L) x 1100mm (W) x 1100mm (H) approx.

1600mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Automatic Ampoule Vial Labeler

Efficiency: Reduces manual intervention, saving time and labor while boosting throughput.

Precision: Minimizes errors like misalignment or air bubbles, ensuring regulatory compliance.

Versatility: Handles small diameters (e.g., 10–25mm) and unstable shapes, ideal for high-volume sterile packaging.

Cost Savings: Low maintenance with durable components; energy-efficient designs lower operational costs.

Key Features of Automatic Ampoule Vial Labeler

  • Automation and Speed: Fully automatic operation with microprocessor or PLC controls for seamless integration into production lines. Labeling speeds typically range up to 300–400 ampoules/vials per minute, adjustable via variable frequency drives.

 

  • Container Handling: Equipped with specialized feeding systems like screw feeders, in-feed trays, or horizontal conveyors to gently handle fragile glass or plastic containers without tipping or breaking. Roller spacing and star wheels ensure precise alignment.

 

  • Label Application: Uses servo motors, high-resolution sensors, and pressing belts for wrinkle-free, wrap-around or front/back labeling. Supports roll-fed self-adhesive labels with automatic length detection to eliminate manual adjustments.

 

  • Safety and Quality Control: Includes safety interlocks (e.g., acrylic covers that stop the machine if opened), vision systems (OCR/OCV) for label verification and defect rejection, and automatic recovery of unlabeled containers. Constructed from 304/316 stainless steel for easy cleaning and corrosion resistance.

 

  • User-Friendly Design: Features like one-touch speed synchronization, HMI panels, and no-tool changeovers for different sizes. Compact footprint for space efficiency.

 

  • Customization Options: Adaptable for various container sizes via change parts; optional integrations include online print heads for variable data and pneumatic rejection systems.

FAQ for Automatic Ampoule Vial Labeler

This safety feature ensures that labels are only dispensed when an ampoule or vial is properly positioned at the labeling station. It prevents label wastage and maintains consistent operation, especially useful during high-speed runs or when integrating with automated feeding systems like hoppers or conveyors.

The models vary as follows:

  • AASL-120: 0.5 H.P., approx. 1150 x 1100 x 1100 mm
  • AASL-300: 1 H.P., approx. 1250 x 1100 x 1100 mm
  • AASL-600: 2 H.P., approx. 1600 x 1400 x 1100 mm All operate on 230 Volts, single phase, with servo motors. Voltage can be customized to local requirements.

Yes. An optional printing device (such as for batch no., manufacturing/expiry dates) can be integrated. Encoders detect label gaps and synchronize printing before labels are applied, supporting compliance with regulatory markings on pharmaceutical products.

It supports flexible infeed methods, including a hopper for individual operation or a wire mesh conveyor for fully automatic feeding. This allows seamless integration into existing production lines while gently handling delicate containers to minimize breakage.

The machine uses servo motors, high-resolution sensors, a star wheel with precise rollers, and a secondary pressing unit with a rubber belt. This combination delivers accurate, bubble-free, and wrinkle-free label placement, typically with high precision suitable for GMP-regulated environments.

Absolutely. Its compact GMP design, PLC with touchscreen HMI, variable frequency drive for speed control, and options for vision systems or rejection mechanisms make it easy to integrate with upstream/downstream equipment like turntables, fillers, or cappers.

On-demand options include a missing label sensor, camera-based vision systems for print and barcode verification, and pneumatic rejection mechanisms. These help ensure 100% label accuracy and regulatory compliance in pharmaceutical and biotech production.

Three models are available—AASL-120 (up to 120/min), AASL-300 (up to 300/min), and AASL-600 (up to 600/min)—allowing users to match throughput to their needs, from medium-volume to high-speed sterile injectable lines, while maintaining efficiency and low labor costs.

It is ideal for the pharmaceutical, biotech, nutraceutical, herbal/Ayurvedic, cosmetic, and chemical industries. Its gentle handling of small/unstable containers, GMP compliance, high accuracy, and automation reduce breakage, errors, and costs while ensuring traceability for sterile and high-volume packaging.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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