Ampoule Labeler Machine

Ampoule Labeler Machine

An Ampoule Labeler Machine, also known as an Ampoule Sticker Labeling Machine or Vial Labeler, is a specialized automated equipment designed primarily for the pharmaceutical industry to apply self-adhesive labels precisely onto small, cylindrical glass containers such as ampoules, vials, syringes, test tubes, and eye drop bottles. These machines ensure accurate labeling for product identification, including batch numbers, manufacturing dates, expiry dates, and barcodes, while adhering to strict Good Manufacturing Practices (GMP) and Current Good Manufacturing Practices (cGMP) standards to maintain sterility and compliance in sterile vial packaging (SVP) applications.

Types of Ampoule Sticker Labeling Machine

AASL-120: Standard model machine labels up to 120 ampoules per minute.

AASL – 300: High Speed Ampoule Labeler labels up to 300 ampoules per minute.

AASL – 600: Super High Speed Ampoule Labeler labels up to 600 ampoules per minute.

 

AMPOULE LABELING MACHINE VIDEOS 

AUTOMATIC AMPOULE LABELING MACHINE, AASL – 120 (120 ampoules per minute)

HIGH SPEED AMPOULE LABELING MACHINE, AASL – 300 (300 ampoules per minute)

HIGH SPEED AMPOULE LABELER MACHINE, AASL – 600 (600 ampoules per minute)

Key Features

  • High Precision and Speed: Achieves labeling accuracy of under 1mm and speeds ranging from 120 to 600 ampoules per minute, depending on the model, reducing production costs and labor time.

  • Microprocessor-Controlled System: Includes sensors to prevent label dispensing in the absence of a container, variable AC frequency drives for speed adjustments, and PLC-based systems with touch-screen HMI for easy operation and data storage.

  • Material and Build: Constructed from high-quality 304/316 stainless steel for durability and corrosion resistance, with compact designs that meet ergonomic and GMP guidelines.

  • Optional Integrations: Can incorporate online batch printing devices, camera-based vision systems for label inspection and barcode verification, missing label sensors, and serialization for track-and-trace compliance.

Salient Features of Ampoule Sticker Labeling Machine

  • Compact cGMP model.

  • Option of hopper infeed individual operation or through wire mesh conveyor for auto feeding operation.

  • Missing Label Sensor can be offered on demand.

  • Camera based Vision System for Print Check and Barcode Check can be offered on demand.

  • Three models ranging production output 120 per minute, 300 per minute and 600 per minute.

  • Inbuilt touch screen HMI and PLC on control panel.

  • Machine body made from high quality Stainless Steel.

  • Printing device can be incorporated for printing batch no., mfg. date etc.

  • Secondary Pressing unit.

  • “No Ampoule – No Label” system.

  • Imported Gear Motor for Conveyor & Pressing unit.

  • Variable A.C. Frequency Drive for speed adjustments.

  • In built Speed Indicator & Counter.

  • Imported Sensor for Label & Container.

Process Operation of Ampoule Labeler

Ampoules are loaded onto infeed hopper of the machine from where it is delivered to the feedworm. Feed worm rotates ampoule and during its operation transfer the ampoules to the Starwheel. The Starhweel is having rollers of same diameter as of ampoule body diameter. Starwheel transfer ampoules to the labeling station where ampoule picks label one by one and further moves towards pressing unit. Pressing Unit equipped with rubber belt for proper placing the labels. During movement of ampoules from pressing belt ampoules get labeled.

Duly labeled ampoules get collected on Outfeed Collection Tray for further operation. In case of printing unit opted labels will be printed with printing device before applying onto ampoules. There are encoders installed which sense gap between two labels and accordingly provide signals to print data onto labels.

Technical Specification of Ampoule Sticker Labeler

Model AASL-120 AASL-300 AASL-600
Production Rate Up to 120 Ampoules/Minute Up to 300 Ampoules/Minute Up to 600 Ampoules/Minute
Type of Labels Self-adhesive sticker labels Self-adhesive sticker labels Self-adhesive sticker labels
Ampoule Diameter 10mm to 18mm 10mm to 18mm 10mm to 18mm
Ampoule Height 50mm to 105mm 50mm to 105mm 50mm to 105mm
Label Length 20mm to 50mm 20mm to 50mm 20mm to 50mm
Label Width 15mm to 60mm 15mm to 60mm 15mm to 60mm
Label Roll Core Diameter 75 to 76mm 75 to 76mm 75 to 76mm
Power Specification 0.5 H.P. 1 H.P. 2 H.P.
Electrical Characteristics 230 Volts, Single Phase
400/750W Servo Motor with encoder
230 Volts, Single Phase
400/750W Servo Motor with encoder
230 Volts, Single Phase
400/750W Servo Motor with encoder
Overall Dimension 1150mm (L) x 1100mm (W) x 1100mm (H) approx. 1250mm (L) x 1100mm (W) x 1100mm (H) approx. 1600mm (L) x 1400mm (W) x 1100mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.


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