Ampoule Labeler for 1ml-2ml-3ml-5ml-10ml-20ml-25ml Ampoules

Description

In the rapidly evolving field of pharmaceutical manufacturing, accuracy and productivity are essential. The Ampoule Labeler is a specialized, high-precision packaging machine designed for the automated application of self-adhesive labels on glass ampoules, including sizes such as 1ml, 2ml, 3ml, 5ml, 10ml, 20ml, and 25ml.This advanced labeling machine has become a key component in pharmaceutical production lines, laboratories, biotechnology facilities, and contract manufacturing organizations that require dependable, tamper-evident labeling for sterile injectables, oral liquids, diagnostic reagents, and other delicate liquid products.

 

Engineered to meet strict industry standards, this high-speed labeler ensures excellent labeling accuracy with tight placement tolerances ranging from ±0.2mm to ±1mm. It is capable of applying both full wrap-around and partial labels, providing consistent, wrinkle-free results while reducing material waste and boosting production output. Its durable build and smart servo-driven technology make it suitable for high-volume operations where minimizing downtime and ensuring compliance with regulations are top priorities.

Working Principle of Ampoule Labeler for 1ml-2ml-3ml-5ml-10ml-20ml-25ml Ampoules

 

Ampoules are loaded onto infeed hopper of the machine from where it is delivered to the feedworm. Feed worm rotates ampoule and during its operation transfer the ampoules to the Starwheel. The Starhweel is having rollers of same diameter as of ampoule body diameter. Starwheel transfer ampoules to the labeling station where ampoule picks label one by one and further moves towards pressing unit. Pressing Unit equipped with rubber belt for proper placing the labels. During movement of ampoules from pressing belt ampoules get labeled.

 

Duly labeled ampoules get collected on Outfeed Collection Tray for further operation. In case of printing unit opted labels will be printed with printing device before applying onto ampoules. There are encoders installed which sense gap between two labels and accordingly provide signals to print data onto labels.

Technical Specification of Ampoule Labeler for 1ml-2ml-3ml-5ml-10ml-20ml-25ml Ampoules

Model

AASL-120

AASL-300

AASL-600

Production Rate

Up to 120 Ampoules/Minute

Up to 300 Ampoules/Minute

Up to 600 Ampoules/Minute

Type of Labels

Self-adhesive sticker labels

Self-adhesive sticker labels

Self-adhesive sticker labels

Ampoule Diameter

10mm to 18mm

10mm to 18mm

10mm to 18mm

Ampoule Height

50mm to 105mm

50mm to 105mm

50mm to 105mm

Label Length

20mm to 50mm

20mm to 50mm

20mm to 50mm

Label Width

15mm to 60mm

15mm to 60mm

15mm to 60mm

Label Roll Core Diameter

75 to 76mm

75 to 76mm

75 to 76mm

Power Specification

0.5 H.P.

1 H.P.

2 H.P.

Electrical Characteristics

230 Volts, Single Phase
400/750W Servo Motor with encoder

230 Volts, Single Phase
400/750W Servo Motor with encoder

230 Volts, Single Phase
400/750W Servo Motor with encoder

Overall Dimension

1150mm (L) x 1100mm (W) x 1100mm (H) approx.

1250mm (L) x 1100mm (W) x 1100mm (H) approx.

1600mm (L) x 1400mm (W) x 1100mm (H) approx.

 

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sticker Labeling Machine

Applications of Sticker Labeling Machine

Advantages of Ampoule Labeler for 1ml-2ml-3ml-5ml-10ml-20ml-25ml Ampoules

Efficiency: Reduces manual labor by up to 80% and boosts output for scaling production.

Accuracy and Reliability: Minimizes errors, with uptime exceeding 95%, ensuring product integrity and regulatory compliance.

Key Components of Ampoule Labeler for 1ml-2ml-3ml-5ml-10ml-20ml-25ml Ampoules

  • Versatile Size Compatibility: Handles ampoules with diameters typically from 6mm to 20mm and heights up to 100mm, covering 1ml, 2ml, 3ml, 5ml, 10ml, 20ml, and 25ml capacities. It can also adapt to similar round vials or small bottles up to 25ml diameter.

 

  • High-Speed Operation: Production rates of 100–500 ampoules per minute, depending on model and configuration, enabling efficient scaling from small batches to high-volume runs.

 

  • Advanced Automation: Equipped with servo motors, PLC controls, and touchscreen HMI for user-friendly operation, quick changeovers, and real-time monitoring. Features include tray-feeding systems for organized input and optional vision systems for defect detection.

 

  • Labeling Precision: Wrap-around or front/back application using stepper or servo-driven mechanisms to ensure bubble-free adhesion on curved surfaces. Supports labels up to 100mm in length and 60mm in width.

 

  • Safety and Compliance: Stainless steel construction (SS 304/316) for corrosion resistance, emergency stops, and integration with cleanroom environments (ISO Class 100). Includes batch coding/printing for expiry dates, lot numbers, and barcodes.

 

  • Compact Design: Footprint of approximately 1.5m x 1m x 1.8m, with power requirements of 220V/50Hz single-phase.

 

  • Compact and Space-Efficient Design: Often built with a rotary or horizontal structure, these machines occupy minimal floor space, making them ideal for cleanroom integration or smaller production lines.

 

  • User-Friendly Controls: Equipped with PLC (Programmable Logic Controller) systems, touch-screen HMI for easy setup, and variable speed adjustments. Features like no-label/no-ampoule sensors prevent errors and downtime.

 

  • Versatile Compatibility: Specifically engineered for cylindrical glass ampoules ranging from 1ml to 25ml capacities. It accommodates varying diameters and heights (50–100mm), with quick changeover times (under 15 minutes) for different sizes.

 

  • Precision Labeling: Achieves label placement accuracy of ±0.2mm, ensuring consistent overlap, orientation, and alignment. Supports partial, full-wrap, or front/back labeling configurations.

 

  • Safety and Compliance: Includes stainless steel construction (SS 304/316) for corrosion resistance, emergency stops, and validation-ready documentation for FDA/ISO certification.

 

  • Optional Integrations: Can include vision systems for label inspection, date/lot code printing, or serialization for track-and-trace requirements. Some models are adaptable for vials or small bottles up to 25ml.

FAQ for Ampoule Labeler for 1ml-2ml-3ml-5ml-10ml-20ml-25ml Ampoules

Three models are available—AASL-120 (up to 120 ampoules/min), AASL-300 (up to 300/min), and AASL-600 (up to 600/min)—allowing manufacturers to choose the right speed for small-batch clinical trials or high-volume commercial production.

Yes. An optional integrated printing device can print batch numbers, manufacturing dates, and other data directly onto labels before application. Encoders detect label gaps to ensure precise, synchronized printing.

Key features include a “No Ampoule – No Label” system to avoid waste, optional missing label sensors, and camera-based vision systems for print and barcode verification. The compact GMP design with stainless steel construction and acrylic covers supports cleanroom safety and hygiene.

The machine offers versatile compatibility for 1ml to 25ml ampoules (diameters 10–18mm, heights 50–105mm) with quick changeover times (typically under 15 minutes). It supports both hopper infeed and conveyor feeding for flexible operation.

Absolutely. It integrates seamlessly with upstream filling/capping machines and downstream inspection/packaging equipment. PLC controls, touchscreen HMI, and variable frequency drives enable real-time monitoring and synchronization.

The machine features high-quality stainless steel (SS 304/316) construction for corrosion resistance and durability in pharmaceutical environments. It meets GMP standards and is designed for cleanroom use (ISO Class 100 compatibility).

It is widely used in Nutraceutical, Herbal, Ayurvedic, Biotech, Cosmetic, and Chemical industries for labeling small cylindrical containers such as diagnostic reagents, oral liquids, and other delicate products.

Ampoules are gently handled via a feed worm and starwheel mechanism matched to the ampoule diameter, with options for hopper or automatic wire mesh conveyor infeed. Labeled products are collected on an outfeed tray, supporting continuous, low-breakage operation.

Power needs range from 0.5 HP (AASL-120) to 2 HP (AASL-600) on 230V single phase (customizable). Dimensions vary by model, from approximately 1150x1100x1100mm to 1600x1400x1100mm, making it compact and suitable for most production facilities.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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