Bubble Gum Mixer 150-liters-200-liters-300-liters-500-liters-1000-liters

Description

The Bubble Gum Mixer, also widely known as a Sigma Blade Kneader or Sigma Mixer, is a robust industrial machine specifically engineered for mixing and kneading highly viscous, sticky materials. It plays a critical role in bubble gum production and chewing gum manufacturing, where uniform blending of gum base is essential for consistent product quality.

 

A Sigma Blade Kneader features a unique double-arm configuration with two sigma-shaped (Z-shaped) blades that rotate at different speeds. This design creates powerful shear forces, folding actions, and excellent material displacement, making it far superior to standard mixers when handling tough, dough-like substances. The overlapping blades ensure every portion of the batch receives thorough mixing, eliminating lumps and delivering a homogeneous final product.

Working Principle of Bubble Gum Mixer 150-liters-200-liters-300-liters-500-liters-1000-liters

Mixing Dynamics & Shear Mechanics

 

  • Differential-Velocity Longitudinal Transfer: Powered by high-precision, counter-rotating ‘Z’-profile (Sigma) agitators executing a tangential kneading effect, continuously shifting media axially across the vessel.
  • Shear-Mediated Particle Refinement: Homogenization combines macro-mass displacement, stretching, folding, splitting, and re-blending. Granular size reduction occurs organically as solid particles encounter intensive tearing and shear forces between the moving impellers and internal shell boundaries.
  • Automated Thermal Cycling: Once the preset batch sterilization duration concludes, the thermal heating loop automatically shuts off, the pneumatic exhaust flap opens, and the cooling sequence initiates.

 

Product Extraction Methods

 

  • Completed batches are efficiently unloaded via vessel tilting mechanisms, bottom-mounted discharge valves, or a lateral extrusion screw positioned beside the primary mixing chamber.

 

Tangential Impeller Configuration

 

  • Velocity Parameters: Features counter-rotating blades that meet tangentially inside the trough, where the forward agitator typically runs at an accelerated pace relative to the rear unit at a 3:2 speed ratio.
  • Viscosity Suitability: Tailored for heavy-duty, high-viscosity formulations and dense media, including industrial adhesives, elastomeric rubber compounds, flush colors, pigments, and specialized dyes.

 

Overlapping Impeller Configuration

 

  • Velocity Parameters: Engineered with blades that intersect directly above the central crest of the vessel, demanding a fixed relative alignment and identical rotational speed for both agitators.
  • Flow Behavior & Viscosity Suitability: Optimized for free-flowing or creeping substances that naturally gravitate into the blades. Facilitates swift cross-transfer between compartments for lower-viscosity items—such as carbon pastes, clay slurries, cosmetics, creams, and pharmaceutical ointments—yielding a gentler shearing and kneading action than tangential layouts.

Technical Specification of Bubble Gum Mixer 150-liters-200-liters-300-liters-500-liters-1000-liters

Model

Capacity – Liters

Motor (H.P.)

Working Capacity approx.

Gross Capacity approx.

General

Heavy Duty

ASM – 50

50 Liters

80 Liters

5 H.P.

7.5 H.P.

ASM – 75

75 Liters

110 Liters

7.5 H.P.

10 H.P.

ASM – 100

100 Liters

150 Liters

10 H.P.

15 H.P.

ASM – 150

150 Liters

200 Liters

15 H.P.

20 H.P.

ASM – 200

200 Liters

300 Liters

20 H.P.

25 H.P.

ASM – 400

400 Liters

550 Liters

30 H.P.

40 H.P.

ASM – 500

500 Liters

750 Liters

40 H.P.

50 H.P.

ASM – 750

750 Liters

1150 Liters

50 H.P.

60 H.P.

ASM – 1000

1000 Liters

1500 Liters

60 H.P.

70 H.P.

ASM – 1500

1500 Liters

2100 Liters

75 H.P.

80 H.P.

ASM – 2000

2000 Liters

2600 Liters

80 H.P.

90 H.P.

ASM – 3000

3000 Liters

3800 Liters

100 H.P.

120 H.P.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Sigma Mixer

Applications of Sigma Mixer

Benefits of Bubble Gum Mixer 150-liters-200-liters-300-liters-500-liters-1000-liters

The sigma blade design handles even the stickiest materials without slipping or leaving unmixed zones.

Available in various capacities (5 kg to 500 kg or more), these machines support both small-batch testing and large-scale industrial production.

Constructed from food-grade stainless steel with easy-to-clean surfaces, they meet strict food safety and GMP standards.

Integrated heating and cooling systems maintain precise process conditions, preserving ingredient integrity and improving final product shelf life.

Modern models come with heavy-duty motors and variable speed drives, optimizing power consumption while delivering consistent results.

Key Features of Bubble Gum Mixer 150-liters-200-liters-300-liters-500-liters-1000-liters

  • Construction: Fabricated from food-grade stainless steel (SS304 or SS316) for hygiene, durability, and corrosion resistance. The mixing trough is U-shaped or tangential for optimal material flow.

 

  • Blades: Two counter-rotating Sigma (Z-shaped) blades, typically one faster than the other, for intensive kneading. Blades are precision-machined for even wear.

 

  • Tilting Mechanism: Hydraulic or manual tilt for easy discharge of the viscous mixture, reducing labor and cleanup time.

 

  • Jacketed Design: Optional double-walled jacket for steam heating, hot water, or chilled water circulation to maintain precise temperatures.

 

  • Drive System: Heavy-duty gearbox and motor with variable speed control for adaptability to different batch viscosities.

 

  • Safety Features: Interlocked lids, emergency stops, and overload protection.

 

  • Automation: Semi-automatic with optional PLC controls for timer-based operation; not fully computerized in base models.

 

  • Production Efficiency: Capable of 50–1000 kg/hr output, with cycle times of 20–60 minutes per batch.

FAQ for Bubble Gum Mixer 150-liters-200-liters-300-liters-500-liters-1000-liters

The machine is offered in the key industrial sizes highlighted on the page: 150 liters, 200 liters, 300 liters, 500 liters, and 1000 liters working capacity (with corresponding gross capacities). Larger and smaller models are also listed in the technical specifications table for flexibility.

The mixer is built from heavy-duty Mild Steel (MS), SS 304, or SS 316. Mild-steel versions receive a rust-inhibiting red-oxide primer plus dual-layer epoxy paint. Stainless-steel contact parts can be finished in matte or high-reflectivity mirror polish according to customer preference.

Two precision-engineered tangential ‘Z’-profile blades rotate at different speeds (typically a 3:2 ratio). This creates continuous axial transfer, stretching, folding, splitting, and re-blending of the material, generating the high shear needed for thorough homogenization of sticky gum bases while eliminating lumps and unmixed zones.

Yes. Optional temperature-control jackets allow external heating or cooling. The trough is insulated with high-density mineral wool and protected by external metal cladding so batch temperature remains consistent throughout the cycle, helping preserve ingredient integrity.

Completed batches can be unloaded via manual hand-wheel tilting, automated hydraulic tilting, bottom-mounted discharge valves, or a lateral extrusion screw positioned beside the mixing chamber, giving operators flexibility to match their production line.

An ultra-tight clearance tolerance between the blades and the inner trough wall virtually eliminates product accumulation. Food-grade PTFE shaft seals further ensure sanitary, leak-free operation and easy cleaning.

While optimized for bubble gum and chewing gum production, the same machine is widely used for other high-viscosity formulations such as adhesives, elastomeric compounds, pigments, dyes, carbon pastes, clay slurries, cosmetics, creams, and pharmaceutical ointments.

Motors are available in both general-duty and heavy-duty ratings matched to capacity. Examples include 15–20 HP for the 150-liter class, rising to 60–70 HP for the 1000-liter class. Voltage can be configured to suit local power-supply requirements.

Yes. Modular upgrades available on request include vacuum integration systems, controlled fluid-spray mechanisms, alternative blade configurations (tangential or overlapping), special material/finish combinations, and variable-speed drives to meet specific process needs.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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