Multijet Ampoule And Vial Washing Machine

Q: What is the production capacity and suitable container sizes?

The machine supports up to 100 ampoules/vials per minute (approximately 30 trays per hour), depending on the needle plate (jet holes) and operator efficiency. It handles: Glass ampoules: 1ml to 20ml Glass vials: 2ml to 100ml Interchangeable change parts and different needle plates (56 to 340 holes) allow easy adaptation for various sizes.

Q: What utilities are required and what optional features are available?

Utilities required : Power: 0.25 H.P., 220 Volts, Single Phase, 50 Hz (adjustable as per customer requirement) Compressed Air, De-Mineralized Water, and Water for Injection (WFI) Optional accessories include: Separate pumping station with 3 tanks (25 liters each) and pumps Recirculation and siliconization system Printing facility and password protection Safety cabinet The compact design (approx. 1200 × 1020 × 1080 mm) and low power consumption make it ideal for R&D and lab environments.

Description

The Multijet Ampoule and Vial Washing Machine is a semi-automatic pharmaceutical equipment designed for cleaning glass ampoules and vials used in injectable production. It is compact, versatile, and reliable, meeting current Good Manufacturing Practice (cGMP) standards and FDA requirements. This machine is particularly suited for medium- and small-scale injectable organizations, as well as research and development (R&D) labs, where it ensures thorough internal and external washing with minimal water and air usage. It processes ampoules ranging from 1ml to 20ml (or up to 25ml in some models) and glass vials from 2ml to 100ml, using interchangeable change parts for different sizes.

Multijet Ampoule And Vial Washing Machine is ideal for pharmaceutical, biotech, and veterinary industries requiring sterile injectables. It reduces contamination risks, ensures compliance with GMP for aseptic filling lines, and supports pilot-scale or lab production. Benefits include low operational costs due to efficient media use, robust construction for long service life, and flexibility for various container sizes without full redesign.

Loading: Place ampoules or vials into the combi tray (bulk or individual). Insert the tray into the machine and lower the handlebar to align washing needles with container necks/mouths.

Washing Cycle: Close the acrylic top cover and activate the switch. The machine performs sequential washes using jets of filtered water and air for internal/external cleaning. Each cycle ensures thorough removal of residues and particles.

Completion and Unloading: Multijet Ampoule And Vial Washing Machine auto-stops with a buzzer and light signal. Raise the handlebar and cover, then remove the tray for dried, clean containers ready for sterilization or further processing.

Maintenance: Easy to clean with minimal particle generation. No internet or additional installations required; all parts are accessible for validation (IQ/OQ/PQ documentation available from manufacturers).

Salient Features of Multijet Ampoule Washing Machine

Compact GMP model.
Solenoid valve system with timer operated mechanism controlled from HMI.
PLC HMI based touch screen control panel.
Suitable to wash 1ml to 20ml ampoules and 2ml to 100ml vials.
Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media. Sound design concept of pressure tank for reverse & continuous supply of wash medias.
Both internal & external washing ensuring absolutely & continuous ampoule after sequential washing.

Acrylic top cover provided for clear view of washing during running of the machine.
On-line poly carbonates housing with P.P. replaceable filter cartridge of 5 or 10 micron of water for best possible washing.
All contact parts of washing media & Compressed Air are made from Stainless Steel316 or Polycarbonate HDPE or P.P. or any other FDA approved material.
Machine automatically stop in case of acrylic top cover lifted during cycle operation and machine re-start from the point when cover is pushed down.
Easy to operate machine can be operated by even semi-skilled operator.
IQ/OQ documentation can be provided.

Working Principle of Multijet Ampoule And Vial Washing Machine

Ampoules are loaded in bulk onto combi tray if received in ready to dump boxes, which will have exactly same number of Ampoules and the pitch, as loading tray. Alternatively, each Ampoule/Vial has to be arranged into the tray individually. The loading tray is placed directly into the machine & the handlebar is lowered for automatic centering of washing needles into the Ampoules neck. The top cover is lowered & switch is operated for automatic sequential washing. Washing is performed from inside and outside of each individual Ampoule. Machine automatically stops after one complete washing cycle with buzzer sound and red-light indication. For removal of tray, reverse procedure is to be observed. Depending on loading & operator’s efficiency one can achieve 30 loading trays in an hour.

Multijet Ampoule and Vial Washing Machine is valued for its robust design, ease of operation (even by semi-skilled operators), and ability to deliver sterile, contaminant-free ampoules and vials, critical for pharmaceutical filling processes.

Technical Specification of Multijet Ampoule And Vial Washing Machine

Model	AAVW 340P
Loading & Unloading	Manually
Washing Process	Automatic through PLC
Input Specification	2ml to 100ml vials and 1ml to 20ml ampoules
Production Output	Up to 100 ampoules/vials per minute(depends upon needle plate and operator’s efficiency)
Power Supply:	0.25 H.P.
Electrical Characteristics:	220 Volts, Single Phase, 50 Hertz
Net Weight:	120 Kgs. Approx.
Gross Weight:	250 Kgs. Approx
Net Dimension:	1200 mm (L) X 1020 mm (W) X 1080 mm (H) approx.
Case Dimensions:	1350 mm (L) X 1200 mm (W) X 1280 mm (H) approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Ampoule Washing Machine

Ampoule Vial Washing Machine

Automatic Ampoule Washer

Automatic Rotary Ampoule Washing Machine

Automatic External Ampoule Washing Machine

High speed Ampoule Washing Machine

Lab Scale Ampoule Washing Machine

Multijet Ampoule Washing Machine

Linear Ampoule Washing Machine

Applications of Ampoule Washing Machine

Advantages of Multijet Ampoule And Vial Washing Machine

Thorough and Effective Cleaning with Multi-Station & Multi-Jet Design

Superior Contamination Control and Sterility Assurance

High Production Efficiency and Speed

Resource Efficiency and Cost Savings

Full cGMP Compliance and Easy Validation

Washing Cycle of Multijet Ampoule And Vial Washing Machine

Internal/External Washing	Washing Media
1st Wash	De-Mineralized Water
2nd Wash	Purified Air
3rd Wash	De-Mineralized Water
4th Wash	Purified Air
5th Wash	Water for Injection
6th Wash	Purified Air

Key Features of Multijet Ampoule And Vial Washing Machine

Construction and Materials: Multijet Ampoule And Vial Washing Machine features a stainless steel (SS 304 or 316L) enclosure for durability and hygiene. All parts in contact with washing media (e.g., water, air) are made from SS 316L, polycarbonate, HDPE, PP, or other FDA-approved materials to prevent contamination.

Washing Mechanism: Utilizes positive and pressurized jets through multiple washing needles (e.g., configurations with 53, 100, 189, 240, or 340 holes depending on size) for high-pressure cleaning. It performs both internal and external washing in a sequential cycle, typically consisting of six washes (e.g., filtered water, air jets, or customized sequences).

Control System: Standard models use a mechanical motorized cam-operated valve system. Optional upgrades include timer-operated solenoid valves, microprocessor-controlled timers, PLC with HMI touch screen for monitoring, or servo-based controls for precision.

Safety and Ergonomics: Includes an acrylic top cover for clear visibility during operation. If the cover is lifted mid-cycle, the machine automatically stops and resumes from the interruption point upon closure. It also features buzzer alerts, red-light indicators for cycle completion, and online polycarbonate housing with 5-10 micron PP filter cartridges for optimal water filtration.

Pressure and Supply System: Incorporates a sound pressure tank design for reverse and continuous supply of washing media, minimizing usage while ensuring efficiency. Compressed air and water are filtered to maintain sterility.

Loading and Unloading: Ampoules/vials are loaded into combi trays made of cast nylon (with holes matching the container pitch). Bulk dump loading is possible from ready-to-dump boxes, or individual placement. Trays are placed into the machine, and a handlebar lowers to center needles automatically. Output is up to 30 trays per hour, depending on operator efficiency.

Customization Options: Washing sequences can be adjusted (e.g., 5-6 cycles). Power voltage is adaptable to customer requirements. Some models include online recirculation and siliconization systems.

Production Performance of Multijet Ampoule And Vial Washing Machine

Jet Needles	Production Output
56 Holes Plate	1680 per hour approx. (56 holes plate x 30 cycles)
99 Holes Plate	2970 per hour approx. (56 holes plate x 30 cycles)
189 Holes Plate	5670 per hour approx. (56 holes plate x 30 cycles)
240 Holes Plate	7200 per hour approx. (56 holes plate x 30 cycles)
340 Holes Plate	10200 per hour approx. (56 holes plate x 30 cycles)

FAQ for Multijet Ampoule And Vial Washing Machine

What is a Lab Scale Ampoule Washing Machine?

The Lab Scale Ampoule Washing Machine (Model AAVW 340P) is a compact, semi-automatic, cGMP-compliant multijet washing system designed for R&D laboratories, pilot plants, and small-scale injectable production. It thoroughly cleans the internal and external surfaces of glass ampoules (1ml to 20ml) and vials (2ml to 100ml) using pressurized jets of water and air to remove dust, particles, fibers, and contaminants, ensuring high cleanliness standards before filling and sealing.

What is the production capacity and suitable container sizes?

The machine supports up to 100 ampoules/vials per minute (approximately 30 trays per hour), depending on the needle plate (jet holes) and operator efficiency. It handles:

Glass ampoules: 1ml to 20ml
Glass vials: 2ml to 100ml

Interchangeable change parts and different needle plates (56 to 340 holes) allow easy adaptation for various sizes.

How does the washing process work in the Lab Scale Ampoule Washing Machine?

Ampoules/vials are manually loaded into a combi tray and placed in the machine. A handlebar lowers to center the washing needles automatically. After closing the acrylic top cover, the PLC-controlled cycle starts. It performs 6 sequential washes (3 water + 3 air):

De-Mineralized Water
Purified Air
De-Mineralized Water
Purified Air
Water for Injection (WFI)
Purified Air

Positive pressurized jets clean internally and externally with minimal media usage. The machine stops automatically with a buzzer after one complete cycle. Unloading is manual, and ampoules are released in a vertical position.

What materials are used and does it comply with cGMP standards?

All contact parts with washing media and compressed air are made of AISI 316L Stainless Steel, Polycarbonate, HDPE, PP, or other FDA-approved materials. Non-contact parts use AISI 304 Stainless Steel. The machine is a complete cGMP-compliant model with smooth finishes, an on-line 5/10 micron filter, pressure tank for continuous media supply, and safety interlock on the acrylic top cover. IQ/OQ documentation is provided, with optional 21 CFR Part 11 compliant PLC + HMI.

What utilities are required and what optional features are available?

Utilities required:

Power: 0.25 H.P., 220 Volts, Single Phase, 50 Hz (adjustable as per customer requirement)
Compressed Air, De-Mineralized Water, and Water for Injection (WFI)

Optional accessories include:

Separate pumping station with 3 tanks (25 liters each) and pumps
Recirculation and siliconization system
Printing facility and password protection
Safety cabinet

The compact design (approx. 1200 × 1020 × 1080 mm) and low power consumption make it ideal for R&D and lab environments.

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