Automatic Hair Oil Filling Machine

Q: What models, capacities, and filling ranges are available?

The machine is available in three main models: AI-BFM 4 : Up to 60 bottles per minute (2 H.P.) AI-BFM 8 : Up to 120 bottles per minute (3 H.P.) AI-BFM 12 : Up to 180 bottles per minute (5 H.P.) It supports bottle diameters up to 90 mm and filling volumes from 10 ml to 1000 ml (with suitable change parts/syringes). Syringe ranges include 10-50 ml, 50-100 ml, 100-250 ml, and 250-500 ml, with ±1% filling accuracy depending on the liquid.

Q: What are the key features that ensure efficiency and hygiene?

Key features include: “No Bottle – No Fill” system with pneumatic bottle stopper for precise centering. Diving nozzles for foam-free filling and reciprocating motion to minimize spillage. Machine structure in SS 304 ; all product contact parts in SS 316 with easy removal for cleaning/sterilization. Unique free-spinning bottle separator, built-in AC Variable Frequency Drive, automatic in-feed/exit, and minimum change-over time. Hygienic design suitable for cosmetic-grade production.

Q: Which industries use this machine and what are the main benefits?

It is primarily used in the Cosmetic, Pharmaceutical, Chemical, Food & Beverage , and related industries. Main benefits include: Precision & reduced waste — ±1% accuracy and “No Bottle – No Fill” system. High efficiency — Automation boosts output while lowering labor costs. Versatility — Handles various bottle shapes, sizes, and viscous liquids. Easy maintenance — Stainless steel construction and quick-clean parts ensure hygiene and fast changeovers. Seamless integration into complete production lines.

Description

Automatic Hair Oil Filling Machine is a specialized piece of equipment designed for the efficient, precise, and hygienic filling of hair oil into various containers such as bottles, jars, or tubes. These machines are widely used in the cosmetic and personal care industries to streamline production, reduce manual labor, and ensure consistent output.

Regular inspection of components (e.g., nozzles, pistons, seals) for wear, leaks, or damage.

Cleaning of contact parts to prevent cross-contamination, especially when switching between different oil types.

Lubrication and calibration of moving parts to ensure smooth operation and accuracy.

If you need details on specific models, pricing, or comparisons with multi-head machines, let me know!

Salient Features of Automatic Hair Oil Filling Machine

“No Bottle – No Fill” system.
Automatic In-feed and Exit of Bottles.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Minimum Change Over time.

Very High Fill Accuracy.
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Unique Free Spinning Bottle Separator- No pneumatic operation.
Built-in A.C. Variable Frequency Drive System.

Working Principle of Automatic Hair Oil Filling Machine

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Technical Specification of Automatic Hair Oil Filling Machine

Model No.	AI-BFM 4	AI-BFM 8	AI-BFM 12
Bottle Diameter	Up to 90 mm*	Up to 90 mm*	Up to 90 mm*
Filling Range	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose
Electrical	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)
Power	2 H.P.	3 H.P.	5 H.P.
Production Output	Up to 60 Bottles per minute	Up to 120 Bottles per minute	Up to 180 Bottles per minute
Syringe Filling Range	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height	850 to 950 mm	850 to 950 mm	850 to 950 mm
Overall Dimensions	1500 mm (L) x 90 mm (W) x 1550 mm(H)	2000 mm (L) x 900 mm (W) x 1550 mm(H)	2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight	350 kgs. approx.	500 kgs. approx.	700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Bottle Filling Machine

Automatic Bottle Filling Machine

Digital Liquid Filling Machine

Semi Automatic Liquid Filling Machine

Automatic Eye Drop Filling Machine

Motion Liquid Filling Machine

Monoblock Liquid Filling & Capping Machine

Aseptic Liquid Filling Machine

Servo Driven Liquid Filling Machine

Applications of Bottle Filling Machine

Advantages of Automatic Hair Oil Filling Machine

Precision and Consistency: Ensures accurate fill volumes (±1% accuracy) and reduces product waste.

High Efficiency: Automates repetitive tasks, increasing production speed and reducing labor costs.

Versatility: Compatible with a wide range of container sizes, shapes, and materials.

Hygienic Design: Stainless steel construction and quick-disconnect parts make cleaning and maintenance easy, ensuring product purity.

Scalability: Available in semi-automatic or fully automatic models to suit different production needs.

Key Features of Automatic Hair Oil Filling Machine

Construction and Materials:
- Made with a stainless steel (SS 304 or SS 316) body, often with a matt finish, ensuring durability, corrosion resistance, and compliance with hygiene standards for cosmetic and food-grade applications.
- Contact parts (e.g., syringes, nozzles) are typically made of stainless steel to prevent contamination and ensure easy cleaning.
- Compact and robust design, often mounted on castor wheels for mobility or fitted into small production spaces.

Filling Mechanism:
- Operates on a volumetric principle using piston pumps, servo-driven fillers, or gear pumps for precise dispensing of hair oil.
- Adjustable filling volumes, typically ranging from 2 ml to 2500 ml, accommodating various container sizes (e.g., 50 ml to 500 ml bottles or larger).
- Anti-drip nozzles and reciprocating nozzles move upward during filling to minimize foaming and spillage.
- “No container, no fill” system with sensors to detect bottle presence, preventing waste.

Automation and Control:
- Fully automated with PLC (Programmable Logic Controller) and touchscreen HMI (Human-Machine Interface) for easy operation, volume adjustment, and speed control.
- Servo motors or AC motors with variable frequency drives ensure precise filling and conveyor speed synchronization.
- Pneumatically operated twin stopper systems align containers precisely under filling nozzles for accurate filling.

Capacity and Speed:
- Available in multiple configurations (e.g., 2, 4, 6, 8, or more filling heads) to suit different production scales.
- Filling speed varies: manual machines handle 50–200 bottles per hour, while automatic models can achieve 1,000–6,000 bottles per hour, depending on the number of heads and operator efficiency.
- Capable of filling containers of various shapes (round, square, or custom) and materials (glass, PET, HDPE).

Additional Features:
- Integrated with conveyors, bottle indexing systems, and sensors for seamless operation.
- Optional temperature regulation for maintaining oil fluidity in cooler environments.
- Can be part of a complete production line, including capping, labeling, and sealing stations for a turnkey solution.
- Safety features like emergency stops, overload protection, and compliance with industry standards (e.g., food-grade or pharmaceutical regulations).

FAQ for Automatic Hair Oil Filling Machine

What is an Automatic Hair Oil Filling Machine and what is its purpose?

An Automatic Hair Oil Filling Machine is a high-precision, hygienic liquid filling system designed specifically for efficiently filling hair oil (and similar viscous cosmetic liquids) into bottles, jars, or tubes. It automates the process using volumetric piston or syringe-based filling to ensure consistent dosing, minimize waste, reduce foaming, and maintain product purity. It is ideal for the cosmetic and personal care industries, helping streamline production while meeting hygiene and quality standards.

What models, capacities, and filling ranges are available?

The machine is available in three main models:

AI-BFM 4: Up to 60 bottles per minute (2 H.P.)
AI-BFM 8: Up to 120 bottles per minute (3 H.P.)
AI-BFM 12: Up to 180 bottles per minute (5 H.P.)

It supports bottle diameters up to 90 mm and filling volumes from 10 ml to 1000 ml (with suitable change parts/syringes). Syringe ranges include 10-50 ml, 50-100 ml, 100-250 ml, and 250-500 ml, with ±1% filling accuracy depending on the liquid.

What are the key features that ensure efficiency and hygiene?

Key features include:

“No Bottle – No Fill” system with pneumatic bottle stopper for precise centering.
Diving nozzles for foam-free filling and reciprocating motion to minimize spillage.
Machine structure in SS 304; all product contact parts in SS 316 with easy removal for cleaning/sterilization.
Unique free-spinning bottle separator, built-in AC Variable Frequency Drive, automatic in-feed/exit, and minimum change-over time.
Hygienic design suitable for cosmetic-grade production.

How does the Automatic Hair Oil Filling Machine work?

Bottles are loaded onto an infeed turntable and transferred to the SS conveyor belt. A pneumatic stopper centers each bottle under the filling nozzles. The diving nozzles descend into the bottle, move upward during filling to reduce foaming, and deliver the precise volume. Filled bottles then proceed to capping or labeling stations. The dosing block allows quick, easy adjustment of fill sizes.

Which industries use this machine and what are the main benefits?

It is primarily used in the Cosmetic, Pharmaceutical, Chemical, Food & Beverage, and related industries. Main benefits include:

Precision & reduced waste — ±1% accuracy and “No Bottle – No Fill” system.
High efficiency — Automation boosts output while lowering labor costs.
Versatility — Handles various bottle shapes, sizes, and viscous liquids.
Easy maintenance — Stainless steel construction and quick-clean parts ensure hygiene and fast changeovers.
Seamless integration into complete production lines.

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