High Speed Vial Cap Sealing Machine

The machine is available in different configurations:

• ACS-200 (8 Head): Up to 200 vials per minute
• ACS-300 (16 Head): Up to 300 vials per minute

Depending on vial size and cap type, the machine can deliver output ranging from 200 to 400 vials per minute, making it ideal for medium to large-scale pharmaceutical production lines.

The High Speed Vial Cap Sealing Machine supports a wide range of formats:

• Vial Diameter: 15 mm to 80 mm
• Vial Height: 20 mm to 180 mm
• Cap Sizes: 13 mm, 20 mm, 28 mm, 30 mm, and 33 mm

It works with both molded and tubular glass vials and supports plain aluminum as well as flip-off and tear-off caps. Change parts are required for different sizes and can be changed quickly.

The machine is equipped with multiple safety interlocks to prevent damage and product loss:

• No Vial – No Capping system
• No Stopper on Vial – Machine Stop
• No Cap in Chute – Machine Stop (with photo sensor)
• Clutch mechanism to avoid vial breakage due to odd-shaped or oversized vials
• Spring-loaded free-spinning sealing heads for flexibility

These features ensure smooth, safe, and reliable operation with minimum downtime.

Stoppered vials move from the infeed conveyor to the infeed star wheel. Caps are fed through a vibratory bowl feeder into the delivery chute. The machine places the cap on the vial and seals it using multiple sealing heads with a Gradual Pressure Sealing system. This produces wrinkle-free, uniform, and hermetic seals. The entire process is synchronized by a single motor with variable AC frequency drive for easy speed control. Sealed vials are then discharged onto the outfeed conveyor.